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NSLS-II Accelerator Installation Plan. Gregory Fries Project Engineer, Accelerator Systems Division CFAC Review of NSLS-II October 5-6, 2010. Outline. Phasing of Installation Coordination with Conventional Facilities Storage Ring Installation Injector Installation Storage and Rigging

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nsls ii accelerator installation plan
NSLS-II Accelerator Installation Plan

Gregory Fries

Project Engineer, Accelerator Systems Division

CFAC Review of NSLS-II

October 5-6, 2010

outline
Outline
  • Phasing of Installation
  • Coordination with Conventional Facilities
  • Storage Ring Installation
  • Injector Installation
  • Storage and Rigging
  • Installation Schedule
  • Experimental Installation
  • Potential Obstacles
  • Summary
phasing of construction and installation
Phasing of Construction and Installation

Beneficial Occupancy

Installation

installation and operation zones
Installation and Operation Zones

1

  • Key Points:
  • Utilities and infrastructure are segmented as shown
  • BOD handovers aligned with support infrastructure
  • Installation and testing within these segments
  • Linac/Booster test/commission may overlap with construction activities

B

RF

RF

2

5

L

4

3

coordination with conventional facilities
Coordination with Conventional Facilities
  • Lay-down area for storage containers outside of building
  • Beneficial occupancy conditions for installation
  • Systematic hand-off of completed building zones
    • BNL BORE process to be used for occupancy permits
  • Access to space with beneficial occupancy for installation while construction continues
  • Interaction of installation activity with LOB construction to avoid potential interference
  • CFD represented in ASD installation meetings (O. Dyling)
  • ASD reviewing all CFD ECNs for impact
  • ASD installation coordinator named
key aspects of production and installation
Key Aspects of Production and Installation

Accelerator Production –

  • We procure injector sub-systems (Linac, Booster Ring)
  • We build (integrate) Transfer Lines, B-RF and SR components

Accelerator Installation –

  • Storage Ring BNL
  • Storage Ring RF BNL
  • Booster RF BNL
  • Transport Lines BNL
  • Linac Vendor w/ BNL oversight
  • Booster Ring Vendor using BNL technicians for all hands–on work w/ BNL oversight
storage ring systems installation
Storage Ring Systems Installation

Per Pentant

  • Mechanical Utilities
  • Electrical Utilities
  • Magnet/Girder Assemblies
  • RF Systems
  • Vacuum System
  • Power Supplies
  • Beam Instrumentation
  • Beam Line FEs, DWs, IDs

(where applicable)

  • Injection Straight
storage ring pentant 1 installation week
Storage Ring Pentant 1 Installation: Week

2

22

23

24

25

26

27

Mezzanine

Exp’l floor

23

25

26

27

28

24

Tunnel

  • Activities:
  • Prepare tunnel
  • Stage components on floor
  • Start cable tray on mezzanine

Status:

~ 1/3 of material in building

Installation starting

Service Building

storage ring pentant 1 installation week1
Storage Ring Pentant 1 Installation: Week

6

22

23

24

25

26

27

Mezzanine

Exp’l floor

23

25

26

27

28

24

Tunnel

  • Activities:
  • Tray and manifolds in place in tunnel
  • Racks well underway
  • Stage cable and start pulling

Status:

Most material in building

Installation on mezzanine

Installation in tunnel

Service Building

storage ring pentant 1 installation week2
Storage Ring Pentant 1 Installation: Week

12

22

23

24

25

26

27

Mezzanine

Exp’l floor

23

25

26

27

28

24

Tunnel

  • Activities:
  • Girder installation
  • Populating racks
  • Terminating cables

Status:

Most wiring pulled

Process utilities connected

Service Building

storage ring pentant 1 installation week3
Storage Ring Pentant 1 Installation: Week

18

22

23

24

25

26

27

Mezzanine

Exp’l floor

23

25

26

27

28

24

Tunnel

  • Activities:
  • Girder installation
  • Cable pulls all done
  • Testing underway

Status:

About 2/3 vacuum complete

Service Building

injector installation phases
Injector Installation Phases
  • Mechanical & Electrical Utilities
  • Booster RF
  • LtB Transport Line Part 1
    • Through wall, up to vac valve in booster vault, needed to commission linac
  • Linac
  • Booster
  • LtB Transport Line Part 2
    • TL complete, need to commission booster
  • BtS Transport line Part 1
    • Up to beam dump, needed to commission booster
injector installation phases layout
Injector Installation Phases Layout

Phase Separation (end of injector install)

BtS TL Part 1

Booster RF

Booster

Linac

LtB TL Part 2

Phase Separation

LtB TL Part 1

component storage staging
Component Storage & Staging
  • Reviewing storage requirements for each ASD group
  • Finalizing number of sea containers needed at site for storage
    • Approx. 10-15 - 8 ft x 8 ft x 40 ft containers
  • Experimental floor will be used for staging
    • Temporary cages may be installed
lay down areas for sea containers
Lay-down Areas for Sea Containers

Lay-down Area for SR Component Storage Containers

Outside Access to Experimental Floor for Unloading

Lay-down Area for Linac & Booster Containers

rigging summary status
Rigging Summary & Status
  • Reviewed requirements with the riggers
  • Will have two dedicated 3-man rigging teams
  • ASD installation coordinator will be contact to riggers
  • Rigging requirements will continue to be detailed
component transport
Component Transport
  • Forklift has been ordered
  • 10,000 lbs. capacity
  • 208” max lift to reach mezzanine from experimental floor
  • Dolly system will be used for magnet/girder assembly transport
installation schedule
Installation Schedule
  • Installation schedule currently being reviewed with each CAM and expanded for completeness, durations and logic
  • Emphasis will be placed on installation schedule flexibility based on building and component availability
experimental installation
Experimental Installation
  • XFD Installation follows ASD installation by pentant
  • Activities Per Beamline
  • Pentant Hand-off from ASD
  • Pentant Clean-up
  • Hutches
  • Utilities
  • Beamline Components
potential obstacles
Potential Obstacles
  • Coordinating multiple activities/teams/access during installation
  • Maintaining component delivery schedules
  • Will epoxy floor installation on experimental floor impact ASD installation schedule?
  • XFD installation needs might conflict with required flexibility of ASD installation schedule (hand-over delays)
summary
Summary
  • Installation schedule in process of being expanded and re-evaluated
  • Focus on flexibility in installation schedule based on availability of building and components
  • Building to be available for start of ASD installation Feb ‘11
  • Detailing installation logistics
  • Rigging and storage requirements in process
  • Good communication established with CFD & XFD
  • Conclusion: Installation Planning is very advanced
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