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OPERATORS TRAINING

OPERATORS TRAINING. OBJECTIVE & DEFINITION :. CUSTOMER NEEDS FOR QUALITY , VARIETY & TIME DELIVERY OF THE PRODUCT, REQUIRE A WORKFORCE WHICH IS PROACTIVE AND TECHNICALLY COMPETENT. NEEDS FOR TRAINING :. SKILL ENHANCEMENT. MULTI SKILLING. QUALITY IMPROVEMENT. PLANNING FOR

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OPERATORS TRAINING

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  1. OPERATORS TRAINING

  2. OBJECTIVE & DEFINITION: CUSTOMER NEEDS FOR QUALITY , VARIETY & TIME DELIVERY OF THE PRODUCT, REQUIRE A WORKFORCE WHICH IS PROACTIVE AND TECHNICALLY COMPETENT.

  3. NEEDS FOR TRAINING : SKILL ENHANCEMENT MULTI SKILLING QUALITY IMPROVEMENT PLANNING FOR ABSEBTEEISM • REDUCE CUSTOMER COMPLAINT • REDUCE E.W.A. • RATIONALISE MANPOWER • REDUCE ACCIDENTS • INCREASE OWNERSHIP • REDUCE COST Knowledge workers are the key to organisations. Productivity in companies is now being driven by knowledge power. “Stephen Covey”

  4. METHODOLOGY OF TRAINING PROCEDURE FOR OPERATORS : OPERATORS TRAINING EXISTING OPERATORS NEW JOINEES INTRODUCTION & TRAINING RETRAINING & UPGRADATION PART -I PART -II

  5. TRAINING LEVELS FOR NEW P.D.C. OPERATORS (PART –I) CATEGORY & GRADATION: LEVEL I • Meaning of Die Casting along with its types • Knowledge about general machine parts • Work Instructions • Safety Tools • Operation on Machine – TOSHIBA 350T • Metal Handling System • Spray Setting • Ejector Setting LEVEL - II Cont..

  6. LEVEL -III • How to change plunger along with roll of Plunger cooling • Knowledge about EOT crane • Die Loading & Unloading • Hydraulic hose setting/fitting & water cooling hose fitting • Nitrogen checking & filling methods • Components types along with defects & inspections criteria LEVEL IV

  7. TRAINING PROCESS FLOW CHART : ASSESSMENT TEST PASSING PRCNTG: 80% THEORITICAL TRAINING 30 MIN. 1 DAY PASS FAIL SUPPLIMENTARY TEST ON THE JOB TRAINING 6 CONS. DAYS IN THE P.D.C. DEPT., AS PER SCHEDULE CONTINUE TILL HE / SHE PASSESS FAIL AVAILABLE FOR OPEARTING THE MACHINE ON THE JOB TRAINING EVALUATION PASSING MARKS :70% PASS

  8. SCHEDULE OF INDUCTION TRAINING RESP. PERIOD • JOINING FORMALITIES • BRIEF INTRODUCTION ABOUT THE ORGANISATION & POLICIES • INDUCTION WITH DIFFERENT DEPARTMENTS • INDUCTION CONTINUES.. • CLASSROOM TRAINING ABOUT 5S, TPM & SAFETY • CLASSROOM TRAINING (LEVEL –I ) • WRITTEN TEST FOR ASSESSMENT • CLASS ROOM TRAINING (LEVEL –II) • ON-THE-JOB-TRAINING (LEVEL - II) • WRITTEN TEST FOR ASSESSMENT P & A 9.00 - 11.00 P & A DAY 1 & 2 11.00 - 1.00 2.00 – 5.30 HODS 9.00 - 5.30 9.00 - 1.00 MR. AMITABH DAY 3 2.00 - 5.00 MR. NEERAJ PANCHAL 5.00 - 5.30 9.00 - 11.00 MR. NITIN GUPTA 11.00 – 1.00 & 2.00 - 5.00 DAY 4 5.00 – 5.30

  9. RESP. 9.00 – 1.00 & 2.00 – 5.00 • ON-THE-JOB TRAINING (LEVEL –III ) • WRITTEN TEST FOR ASSESSMENT • ON-THE-JOB TRAINING (LEVEL – IV) • WRITTEN TEST FOR ASSESSMENT • HANDOVER TO RESPECTIVE DEPARTMENT DAY 5, 6 & 7 MR. SUKHWINDER SINGH & MR. NEERAJ PANCHAL 5.00 - 5.30 9.00 – 1.00 & 2.00 – 5.00 MR. SUNIL SHYAM DAY 8 5.00 - 5.30 DAY 9 NOTE: In case of contractual employees (new operators), the Induction schedule with different departments is excluded.

  10. PROCESS FLOW: Aluminum Alloy recd. From Store Melting Furnace Transferring Ladle Holding Furnace HPDC Machine Component send for Gate cutting Extra material removing, fettling Shot Blasting than finally send to Machine Shop/Paint Shop

  11. TRAINING LEVELS FOR EXISTING P.D.C. OPERATORS (PART –II) FACULTY OPERATIONS Mr. Sunil Shyam 1. Machine Operating Mr. Parminder 2. Extract of Setting Mr.Narendra Mishra/ Mr. Deepak Daniel 3. E.O.T. Operating Mr.Narendra Mishra/ Mr. Parminder 4. Spray Setting 5. Die Loading & Unloading Mr. Parminder/ Mr. Narender Mishra Cont….

  12. FACULTY OPERATIONS 6. Parameter Setting Mr. Neeraj Panchal Mr. Amitabh Chowdhury 7. 5S Maintaining Mr. Sunil Shyam/ Mr. Nitin Gupta 8. N2 Checking 9. Knowledge about Casting Defects Mr. Deepak Bhardwaj 10. Functional Knowledge of Components Mr. Deepak Bhardwaj/ Mr. Neeraj Panchal NOTE: The training on above mentioned operations will be imparted to identified operators.

  13. THANKS

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