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Automatic Shift Controls for ATV

Automatic Shift Controls for ATV. Project Family: Modular, Scalable, Open Architecture Control Systems Track: Systems and Controls. Sponsored by: Joel Notaro Polaris Industries Advised by : Professor George Slack. Team Member Organization. Project Description.

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Automatic Shift Controls for ATV

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  1. Automatic Shift Controls for ATV Project Family: Modular, Scalable, Open Architecture Control Systems Track: Systems and Controls • Sponsored by: • Joel Notaro • Polaris Industries • Advised by : • Professor George Slack

  2. Team Member Organization

  3. Project Description • System that will automatically shift polaris outlaw 525 ATV • System must be: • Able to shift in 0.1 seconds • Add no more than 7 lbs. • Operable in all track and weather conditions • Easy to install • Able to shift smoothly (cut engine spark) • Easy to use • Packaged ergonomically and aesthetically pleasing • Market to ATV racers and enthusiasts

  4. Design ConceptMechanical Concept Clamp and Pivot Mount* Electric Solenoid** Bracket/Chain Guard* Shift Tab* *Part designed to be machined **Part to be ordered from a vendor

  5. Design ConceptShift Controls

  6. Design ConceptGear Indicator

  7. Design ConceptShift Control Program

  8. Transmission Spark Cutout Shift Selection Shift Status Shift Solenoid Engine Controls/Software Power TPS RPM System Architecture

  9. ATV Connections

  10. Risk Assessment

  11. Current State of Design • • Design expected to meet all customer needs • – Test Plan being developed to measure all specifications • • Project prototype budget on target • – Prototype Budget $1300 • – Material Costs $590 (form B.O.M.) • –All shipping and fabrication pricing TBD • • Schedule • – Design drawings need to be finalized • – Parts need to be ordered (no major lead times have been identified) • – Machining schedule to be developed • •All other deliverables/mitigations • – Conduct meetings with Brinkman about machinability and timeline • – Documentation • – Evaluate all Customer Feedback

  12. Current Project Status MSD 1- Proposed Schedule Current Status

  13. MSD II Milestones • End of MSD 1- All parts ordered, drawings finalized, parts ready to be machined • End of MSD 1- Machining schedule determined • December 15- All components received and installed • December 19- All pre-system test plan/Bench tests are complete, verified and documented

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