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Project Overview. COMPETENCY. VISION & MISSION. MAINTENANCE MECHANIC TECHNOLOGY. SUBJECT. OBJECTIVE. IMPLEMENTATION. ”PBE” PROCESS. Instructions: Delete sample document icon and replace with working document icons as follows: Create document in Word. Return to PowerPoint.

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Project Overview

COMPETENCY

VISION & MISSION

MAINTENANCE MECHANIC TECHNOLOGY

SUBJECT

OBJECTIVE

IMPLEMENTATION

”PBE” PROCESS

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Vision & Mission

VISION

TO BECAME THE SPEARHEAD OF EDUCATION AND IMPLEMENTATION OF MAINTENANCE BASIC SKILL TECHNOLOGY

MISSION

TO DEVELOP HUMAN RESOURCES WHO ARE ABLE TO MAINTAIN, REPAIR AND BUILT MACHINE TOOLS, GENERAL MACHINE AND SUPPORTING EQUIPMENT; AND ABLE TO ASSIMILATE WITH NEW CONCEPT & TECHNOLOGY IN MAINTENANCE


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Objective

TO TEACH STUDENT IN MAINTENANCE BASIC SKILL CONCEPT AND PROCEDURE IN ORDER TO HAVE APPROPRIATE COMPETENCY WITH INDUSTRY AND HAVE PROFESSIONAL SKILL

TO MAINTAIN, REPAIR AND BUILT MACHINE BASED ON STANDARD ACCEPTANCE TEST

TO LEARN, DEVELOPING AND ARRANGE IMPLEMENTATION OF NEW CONCEPT IN MAINTENANCE SUCH AS CONDITION BASED MONITORING, MAINTENANCE CONTROL SYSTEM, CNC TECHNOLOGY, ETC


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

”PBE” Process

MAINTENANCE MECHANIC TECHNOLOGY

INPUT

OUTPUT

  • STUDENT

  • CURRICULUM

  • COMPETENCY

  • PRODUCT

  • LECTURE

  • PROFESSIONAL SKILL

  • MODULAR TRAINING

  • TEACHING AID

  • PRODUCT QUALITY

  • ENGINEERING

  • MODULE

  • CUSTOMER SATISFACTION

  • CONSULTATION

  • MACHINE

  • TOOLS &

  • MEASURING INSTRUMENT

  • SUPPORTING DATA


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

HOW TO DETERMINE COMPETENCY

IN MAINTENANCE MECHANIC

TECHNOLOGY ?

COMPETENCY IN MAINTENANCE

MECHANIC TECHNOLOGY

BASED ON INDUSTRY

NEEDED AND DEMAND


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

INDUSTRY NEEDED

PRODUCTION

ORDER

ENGINEERING

ORDER

TRAINING

ORDER

CONSULTATION

ORDER

DATA FROM

APPRENTICES

LEVEL OF STUDENT

COMPETENCY

3

MINIMUM

INDUSTRY NEEDED

2

1. LOWER THAN INDUSTRY NEEDED

2. AGREE WITH INDUSTRY NEEDED

3. HIGHER THAN INDUSTRY NEEDED

1

PERIOD OF TIME


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

TRAINING

ORDER

ARC, GAS & SPECIAL WELDING (21.6 %)

BEARING MOUNTING & DISMOUNTING (13.2 %)

MECHANICAL DRIVE ALIGNMENT (12 %)

MAINTENANCE MANAGEMENT (12 %)

LUBRICANT & LUBRICATION (10.8 %)

MECHANICAL COMPONENT REPAIR (9 %)

  • BASED ON

  • MODULAR TRAINING

  • DURING 10 YEARS

  • (UNTIL FEBRUARY 2001) :

  • 167 PACKET

  • OF TRAINING

  • 14 SUBJECT OF

  • MODULAR TRAINING

MACHINE TOOLS GEOMETRICAL CHECK (7.8 %)

HAND SCRAPING (1.8 %)

SEAL MOUNTING & DISMOUNTING (1.2 %)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

PRODUCT

ORDER


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

Competency

ENGINEERING

ORDER


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

ENGINEERING

ORDER


SUBJECT FOR ALL STUDENT IN ONE YEAR (42 WEEKS)

Subject in ”PBE” Implementation

MECHANICAL DRIVE ALIGNMENT (1 WEEK)

MILLING & TURNING (6 WEEKS)

BEARING MOUNTING & DISMOUNTING (1 WEEK)

MACHINE MAKING (4 WEEKS)

MAINTENANCE MECHANIC TECHNOLOGY

HAND SCRAPING (1 WEEK)

ALL AROUND PRODUCTION (3 WEEKS)

MACHINE ASSEMBLY & DISASSEMBLY (1 WEEK)

MAINTENANCE WORK / OVERHAUL (4 WEEKS)

PUMP & COMPRESSOR INSTALLATION (1 WEEK)

PREVENTIVE MAINTENANCE / ME & FO (8 WEEKS)

VIBRATION ANALYSIS (0.5 WEEK)

PRODUCTION PLANNING & CONTROL (2 WEEKS)

LUBRICATE & LUBRICATION (0.5 WEEK)

FABRICATION (3 WEEKS)

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

SPARE PART COMPONENT MAKING (4 WEEKS)

ELECTRICAL INSTALLATION (2 WEEKS)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

DATA FROM APPRENTICES

MAINTENANCE SUBJECT SKILL APPLICATION

(60.9 %)

PREVENTIVE MAINTENANCE PLANNING SYSTEM

(26.1 %)

CONSTRUCTION DESIGN

(7.2 %)

  • BASED ON APPRENTICES

  • DURING 1994 - 1997 :

  • 67 JOURNAL

  • OF APPRENTICES

  • 20 - 50 KIND OF INDUSTRY

SPARE PART MAKING &

MANAGEMENT (5.8 %)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Competency

SUPPORTING DATA

REPAIR,

OVERHAUL &

MAKING

MACHINES

(95.2 %)

FABRICATION

(88.2%)

REPAIR,

OVERHAUL &

MAKING

MACHINES

(68.4 %)

FABRICATION

(70%)

REPAIR,

OVERHAUL &

MAKING

MACHINES

(30 %)

FABRICATION

(31.6%)

REPAIR,

OVERHAUL &

MAKING

MACHINES

(11.8 %)

FABRICATION

(4.8%)

BASED ON

KIND OF ORDER

DURING 1997 - 2000

1997

1998

1999

2000


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Subject

GENERAL SUBJECT

BASIC ENGINEERING SUBJECT


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Subject

ENGINEERING

SUBJECT


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Implementation

IMPLEMENTATION OF MAINTENANCE

SUBJECT

MECHANICAL DRIVE ALIGNMENT


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Implementation

IMPLEMENTATION OF MAINTENANCE SUBJECT

BEARING MOUNTING &

DISMOUNTING

HAND SCRAPING


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

IMPLEMENTATION OF MAINTENANCE

SUBJECT

Implementation

HAND TOOLS

MACHINE ASSEMBLY & DISASSEMBLY

(INCLUDING GEOMETRICAL INSPECTION)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

IMPLEMENTATION OF MAINTENANCE

SUBJECT

Implementation

LUBRICANT & LUBRICATION

PUMP & COMPRESSOR

INSTALLATION


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

IMPLEMENTATION OF MAINTENANCE SUBJECT

Implementation

TURNING PRODUCTION

MILLING PRODUCTION


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Implementation

IMPLEMENTATION OF MAINTENANCE SUBJECT

MAINTENANCE & REPAIR /

OVERHAUL

PREVENTIVE MAINTENANCE


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

IMPLEMENTATION OF MAINTENANCE SUBJECT

Implementation

MACHINE MAKING


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

IMPLEMENTATION OF MAINTENANCE SUBJECT

Implementation

FABRICATION

(EXAMPLE: ARC WELDING PROCESS)


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

IMPLEMENTATION OF MAINTENANCE SUBJECT

Implementation

FABRICATION

(EXAMPLE: SHEET METAL PROCESS)

HEAT TREATMENT


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

SCHEDULE FOR MAINTENANCE SUBJECT

(1 YEAR = 42 WEEKS)

FOR 26 STUDENT

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Implementation


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

LOAD INSTRUCTOR

(1 YEAR = 42 WEEKS)

FOR 26 STUDENT

Implementation

FOR EXAMPLE:

A INSTRUCTOR


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

INSTRUCTOR AT MAINTENANCE MECHANIC

TECHNOLOGY

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

Implementation

  • BEARING MOUNTING & DISMOUNTING

  • MECHANICAL DRIVE ALIGNMENT

  • MACHINE ASSEMBLY & DISASSEMBLY

  • TESTING MACHINE TOOLS

  • HAND SCRAPING

  • MACHINE MAKING

  • INDUSTRIAL TRAINER

DUDDY ARISANDI, S.T.

(HEAD OF MAINTENANCE MECHANIC TECHNOLOGY)

DADI KUSNADI

(INSTRUCTOR)

ADE PURNAMA

(INSTRUCTOR)

ANDI NOVIANDI

(INSTRUCTOR)

MUHAMMAD SADIYO

(INSTRUCTOR)

IYAN PURNAMA

(INSTRUCTOR)

  • ARC WELDING

  • FABRICATION

  • (PAINTING)

  • MACHINE

  • MAKING

  • HEAT TREATMENT

  • FABRICATION

  • (GAS WELDING &

  • SHEET METAL)

  • MACHINE MAKING

  • SPARE PART MAKING

  • MACHINE MAKING

  • PRODUCTION

  • PREVENTIVE

  • MAINTENANCE

  • PUMP INSTALLATION

  • INDUSTRIAL

  • TRAINER

  • OVERHAUL

  • MACHINE MAKING


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

PRACTICAL EXAMPLE :

MECHANICAL DRIVE ALIGNMENT SUBJECT

Implementation

INSTRUCTOR

STUDENT

SKILL,

QUALITY

BASED ON

INDUSTRY

COMPETENCY

MODULE

TEACHING AID

MEASURING TOOLS


PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)

  • Instructions:

  • Delete sample document icon and replace with working document icons as follows:

  • Create document in Word.

  • Return to PowerPoint.

  • From Insert Menu, select Object…

  • Click “Create from File”

  • Locate File name in “File” box

  • Make sure “Display as Icon” is checked.

  • Click OK

  • Select icon

  • From Slide Show Menu, Select Action Settings.

  • Click “Object Action” and select “Edit”

  • Click OK

PRACTICAL EXAMPLE :

MECHANICAL DRIVE

ALIGNMENT SUBJECT

Implementation


KONDISI DUNIA INDUSTRI

Astra Honda Motor (Jig & Fixture)

KOMPETENSI INDUSTRIVS

PROGRAM STUDI

Perawatan dan perbaikan Mesin

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

PT SIERAD Produce (Blade)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Siemen Cable Optic (Colouring machine)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Roller Auning (Home industry)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

MetaAbaca (Filipina)

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Pison Agung (Oil Industry)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

Paper excentric Machin (Siemen Cable Optic)

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Disc Brake (Nusa Toyotetsu Mfg)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

Box Moulding

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Measuring Fixture (Yamaha Motor)

Plug Moulding (PT Indoniles)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


KONDISI DUNIA INDUSTRI

Predictive Maintenance (Polman-Bdg)

Rip Saw (Polman-Bdg)

KOMPETENSI

Program Study

Perawatan dan perbaikan Mesin

Piccolo (Polman-Bdg)

PREPARE BY DUDDY ARISANDI, S.T. (JULY'01)


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