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Industry Application for Packaging

Industry Application for Packaging. Andrea Sartori Solution Architect EMEA. Industry Scenario. Industry Application for Packaging. Agenda. Summary. Industry Scenario. Industry Application for Packaging. Agenda. Summary. Industry Challenges. Cost Controls (Energy, Commodity)

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Industry Application for Packaging

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  1. Industry Application for Packaging Andrea Sartori Solution Architect EMEA

  2. Industry Scenario Industry Application for Packaging Agenda Summary

  3. Industry Scenario Industry Application for Packaging Agenda Summary

  4. Industry Challenges • Cost Controls (Energy, Commodity) • Demand for New Products • Global Supply Chain • Customer Satisfaction • Quality – Safety, Compliance

  5. Packaging Line Business Case Source: Packaging World Magazine

  6. Current Situation • According to Packaging World Magazine Survey • 50 %+ of Packaging lines are not Networked • 50 %+ of Packaging lines have 2-4 control vendors • 50 %+ of Packaging lines have between 2-7 machines • 50 %+ of Packaging lines don’t use standards • Many Packaging lines have no data collection • Less then 25% of machines are designed for Supervisory systems • Data for Supervisory systems is mostly production-related • Machine reliability data is available but under-exploited • It’s ‘difficult/costly’ for Machine builders to use different control vendors

  7. Current Situation Line 1 OEM 1 OEM 2 OEM 3 OEM 4 SCADA/HMI Control A Control B

  8. Current Situation cont.

  9. Industry Scenario Industry Application for Packaging Agenda Summary

  10. Industry Application for Packaging • Targets Packaging Area • OMAC/PackML ready

  11. Industry Application for Packaging Top Values • Increase Line Efficiency/Productivity • Faster Changeovers • Greater visibility into performance, downtime, problems, state • Higher throughput • Reduce Costs • Less material waste • Increased quality, product consistency • Greater flexibility (manage many SKUs) • Fast time to value • Quick deployment • Meets needs of Planners, Operators, Supervisors & ‘Reporters’

  12. Industry Applications Approach for Rapid Time to Value • Standard Products • System Platform and InTouch Clients • Performance & Operations MES • Wonderware Information Server • Pre-defined objects, graphics and tags • OMAC-ready • Objects Setup Utility • Demo (on VMWare) • Packaged Services (required) • Delivered by Endorsed SI • Finite scope

  13. Introducing ‘Industry Application for Packaging 1.0’ • Enables Supervisory/MES functions • Basic State Model, • Trending and Visualization • Downtime Tracking, • Visualization and Reporting • Order Management, • Visualization and Reporting • Overall Equipment Effectiveness, • Visualization and Reporting • Product Parameter Download (Premium Ed.) • to Control Systems • On-Line Quality (Premium Ed.) • Visualization and Reporting • Connects to Line and Equipment PLC-level information through PackML standard tags

  14. “Standard Edition” Features • Pre-Configured for • PLC PackML tags (or PLC Alias names) • OMAC reason codes (or array if non-OMAC) • OMAC State Model (or custom model) • Pre-Configured Line/Equip. User Windows • Adding InTouch graphics dynamically • Data collection automatically detects IO • If No IO, Manual entry UI fields auto-enabled

  15. Entry-level Features cont. • Customer can extend Equipment Classes • Extend with specific UDAs • Planned Orders can be imported/ISA 95 • From CSV or XML files • Planned orders can be sequenced • With simple priority rules (due date, FIFO, etc.) • Equipment Mode of Operation tracking • Auto, Semi-auto, Manual • Validated Manual production counts entries • Against elapsed time, current count, rates

  16. Entry-level Features cont. • Support Line Configuration • With Parallel processing (like Labelers) • Line Shared Equipment (like Palletizers) • Pre-configured for three (3) roles • Production Planner • Line Supervisor • Line Operator • Exception management workflows • Email planner if WO done out of sequence • Leading Indicator • Signaling if packaging is falling behind plan

  17. Addressing bothCustomer and OEM needs *** Packaging World Magazine/OMAC Survey

  18. What-if ? • My PLC is not OMAC-ready • That’s ok, you can incrementally move from manual to automatic data collection • The system supports both scenarios • Do I need ERP integration for planned orders • No, planned orders can be created manually or be imported from csv, xml • Can the system be localized? • Yes • Can I extend the system with my standards • Yes, the System Platform allows you to scale users and scope independently

  19. Excel import utility

  20. Industry Application forPackaging Area Line Equipment

  21. Screen Example – Overview

  22. Screen Example - Line

  23. Screen Example – State Model

  24. Screen Example – Performance

  25. Summary • Industry pressures • Cost, Energy, Engineering Efficiencies • Wonderware Solution • Industry Application for Packaging • Fast time to value • Quick deployment • Meets needs of Planners, Operators, Supervisors & ‘Reporters’

  26. Software Solutions for Real-Time SuccessSM

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