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Preparation for Production. Material Approval from CERN All material documented for flammability characteristics and approved by CERN. Preparation for Production. Manpower Additions since Dec ‘99 1 additional tech in MP9 factory (baseline workforce:7 technicians) CO approved on ~ Jan ‘00

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Preparation for production
Preparation for Production

  • Material Approval from CERN

    • All material documented for flammability characteristics and approved by CERN.


Preparation for production1
Preparation for Production

  • Manpower

    • Additions since Dec ‘99

      • 1 additional tech in MP9 factory (baseline workforce:7 technicians)

        • CO approved on ~ Jan ‘00

      • 1 additional tech for QA/QC FNAL/IHEP/PNPI & kit preparation

      • 1 FTE additional inspector for Frame Inspection

      • 1.2 FTE additional procurement support for Frame Procurements

        • CO under approval


Preparation for production2
Preparation for Production

  • Production Readiness Review II

    • All issues from PRR I considered adequately addressed and resolved

    • OK for FNAL production of CSC chambers.


Fnal activity
FNAL Activity

PNPI Site

parts and critical tooling

(smaller chambers)

smaller CSCs+Electronics, tested

installation/commissioning

large CSCs

UC Site

large CSCs+Electronics, tested

installation/commissioning

Fermilab Site:

- panel production

- large CSC assembly

CERN

large CSCs+Electronics, tested

installation/commissioning

large CSCs

UF Site

Procurement

parts and critical tooling

(smaller chambers)

smaller CSCs+Electronics, tested

installation/commissioning

Wire

Panels

IHEP Site

Guard strips

Gap bars (UF)

Wire fix bars

Frames (FNAL)

HV Connector (UW)

Frames/HV Connector (UW)

Etc.


Fnal activity milestones @ fnal fy99
FNAL Activity:Milestones @ FNAL-FY99


Fnal activity milestones @ fnal fy00
FNAL Activity:Milestones @ FNAL-FY00


Prototyping production sign off
Prototyping & Production Sign-off

  • Prototyping Schedule

    • ME1/2 Assembled by Jan. ‘00

    • ME2/1 Assembled by May ‘00

    • ME3/1 Assembled by Jun. ‘00

    • ME1/3 Assembled by Jun. ‘00 Aug. ‘00

    • 4 ME234/2 Pre-production chambers

  • Production Sign-off

    • Production to be agreed upon by

      all L2-L3 Managers through the

      Configuration Control Process

      • ME234/2 Jul. ‘00

      • ME1/2 Aug. ‘00

      • ME2/1 Sep. ‘00

      • ME3/1 Dec. ‘00

      • ME1/3 Sep. ‘00


Fnal factories lab 8
FNAL Factories - Lab 8

90 ME2324/2 Chamber(~60%)

15/553 Rejected Panels (2.7%)




Foreign factory setup
Foreign Factory Setup

  • Setting up a Factory implies placing many activities/items under control

    • 10 Chamber kits shipped to Russia/China by Jan.-Feb. ‘01

    • Tooling

      • Assembly, Commissioning & Shipment

      • Operating Procedures

    • Parts Control

      • Parts Inspection & Shipment

      • Parts Accounting

      • Parts Storage and Flow to the Production Floor

    • Chamber Assembly Activities

      • Assembly Procedures & Personnel Training

      • Definition/tooling for QA/QC Activities

      • Discrepancy Report Scenarios

      • Travelers and Measurements Data-basing

        Underlined Fermilab Responsibilities


Conclusions
Conclusions

  • CSC Production at FNAL is underway

    • First CSC production rates in agreement with expectations

  • Chamber Integration effort on track for China/Russia Chambers

  • Manpower usage & cost in line with expectations

  • Preparation for China/Russia Production sites weel under way.


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