Saving you money through maximising your plants availability
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Saving You Money Through Maximising Your Plants Availability. Furmanite International Ltd. Field Services. Leak Sealing Pipeline Intervention Composite Repair Valve Repair Pump Overhaul In situ Machining Trevitest Metal Disintegration Controlled Bolting Smart Shim

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Saving you money through maximising your plants availability

Saving You Money

Through Maximising Your

Plants Availability


Field services

Furmanite International Ltd

Field Services

  • Leak Sealing

  • Pipeline Intervention

  • Composite Repair

  • Valve Repair

  • Pump Overhaul

  • In situ Machining

  • Trevitest

  • Metal Disintegration

  • Controlled Bolting

  • Smart Shim

  • FurmaSeal Clamps

  • PSIM

  • Fugitive Emmissions

  • Passive Fire Protection

  • Tank Roof Repair

Adding Value Not Cost


Serving your industry

Serving Your Industry

  • Offshore Oil & Gas

  • Refineries & Petrochemical

  • Power Generation

  • Ship Repair & Construction

  • Pharmaceutical Plants

  • Chemical Plants

  • Iron and Steel Works

  • Paper Manufacturing

  • Food Industry

  • Water Industry

  • Automotive

  • Ministry of Defence


Company history

Company History

1929 Company founded in Liverpool.

1967 Service commenced. Company moved to Kendal.

1991 Purchased by Kaneb Services Inc.

2001 Name Change from Kaneb to Xanser

2007 Name Change from Xanser to Furmanite Corporation


Worldwide

Worldwide

Worldwide

Furmanite Worldwide Inc. - Corporate Headquarters2435 North Central ExpresswaySuite 700RichardsonTEXAS 75080USATel: 001 972 699 4000

Furmanite International Ltd - UKFurman HouseShap Road KendalCumbriaLA9 6RUTel: 00 44 1539 729009Email: [email protected]

Operating in Over 40 Countries

1000+ Employees

Turnover $300M


Leak sealing

Leak Sealing

Applications

  • Ball Valves

  • Wellheads

  • Valve Bonnets

  • Valve Glands

  • Flanges

  • Pipes Defects

  • Tees

  • Elbows

  • Screwed Fittings

  • Union/Couplings

  • Heat Exchangers

  • Vessels

  • Pumps

  • Transformers

  • Welds Defects

Live & On-Line

Pressures up to 350 barg & Temperatures to 600oC


Leak sealing pipework

Leak Sealing - Pipework

  • Defective Pipe work Enclosed to Prevent Leakage

  • Enclosures Designed to Provide Full Pressure Containment & Structural Support


Leak sealing valves

Leak Sealing - Valves

  • Valve Gland Injection

  • Fully Operable

  • Valve Integrity not

  • Compromised

  • Repair is

  • Permanent

  • Packing Material

  • Used

  • Compound

  • Compatible with

  • Existing Packing

  • Material


Leak sealing flanges

Leak Sealing - Flanges

On Site

On Stream

On Time


Leak sealing1

Benefits

Avoid System Shutdown

On Site repairs

No reduction in Line Pressure

Significant Savings in Water Loss

Utilising WRAS approved Sealing Compounds

Leak Sealing -


Pipeline intervention

Pipeline Intervention

  • Hot Tapping

  • Line Plugging

  • Pipe Freezing

  • Valve Changing

  • Grouted Tee

Hot Tapping Operation

Pipe Freezing Operation


Pipeline intervention1

Pipeline Intervention

Hot Tapping

Hot Tapping (Under Pressure Drilling) is the method of making a connection to existing pressurised piping whilst the system remains on line. Also used as an access point for temporary isolation.

Available from 1” to 70” at Pipeline

Pressures of 1440 psi at 38oC

and 700 psi at 370oC


Pipeline intervention2

2 Position Line Plug

With by-pass

Pipeline Intervention

Line Plugging

Line Plugging is a means of stopping flow and providing a shut-off where no means of providing isolation is already in existence. Can be used in conjunction with a by-pass to maintain flow.

Available from 1” to 48”


Pipeline intervention3

Pipeline Intervention

Pipe Freezing

Pipe Freezing involves the use of liquid nitrogen in the controlled formation of a solid ice plug inside the pipeline. Used for temporary isolation.

Available from 1” to 48”


Pipeline intervention4

Pipeline Intervention

On-Line Pipeline connections using Grouted Tees

Benefits

  • No disruption to production or downtime incurrred

  • No Welding – ideal for hazardous environments

  • No damage to pipelines during installation

  • Can accommodate ovality of existing pipeline

  • Quick and simple surface preparation

  • Fully validated connection

  • 40 year design life

  • A Furmanite Service

A furmanite Service under license fromAdvantica


Pipeline intervention5

Pipeline Intervention

Benefits

  • Keeps plant on-line

  • Allows on-site repairs and modifications to include valve & meter insertion

  • System isolations where either no isolation valves exist or are defective

  • Safe, cost effective and efficient temporary isolation

Typical two position line plug with bypass


Composite repair

Composite Repair

  • Benefits

  • Permanent Repairs

  • Repair Rehabilitation Across a Range of Diameters

  • Nozzle Repair

  • Tank Repairs

  • Structural Repairs

Stronger than the Existing Material


Composite repair1

Composite Repair

  • Benefits

  • High Strength

  • Lightweight

  • Non Corroding

  • No Pre-fab required

  • Carried out on-line

  • No disruption

  • Installed using cold

  • work techniques

Applied on site

No Workshop

Preparation


Pressurized systems integrity management

Pressurized Systems Integrity Management

Guarantees a Leak Free Start Up

Benefits

  • Eliminates lost production and unnecessary shutdown

  • Maintains a leak-free environment, even on start-up

  • Reduces equipment and testing costs

  • Reduces the need for re-work

  • Removes potential health & safety issues

  • Protects the environment from emissions, and you against severe legislative penalties


On site machining

On-Site Machining

  • Applications

  • Flange Facing

  • Milling

  • Pipe Cutting

  • Journal Turning

  • Drilling

  • Reaming

  • Line Boring

  • Grinding

  • Polishing

  • Stud Drilling

Workshop Tolerances Delivered On-Site

From 50mm diameter to more than 30m diameter using our full range of equipment


Metal disintegration

Metal Disintegration

  • Serving Every Sector

  • Power Generation

  • Refineries

  • Petrochemical

  • Iron and Steel

  • Marine

  • Offshore

  • Pulp and Paper

  • Water

  • Gas

  • Typical Usage

  • Stud Removal

  • Pin Removal

Disintegration of the Hardest Materials


Trevitest

Trevitest

  • Benefits

  • No Interruption

  • to Plant

  • Reduced time

  • to Commission

  • Reduced Fuel

  • cost

  • No Removal

Cost Effective Safety & Relief Valve Testing


On site valve repair

Service

Heat Exchanger Manufacturing

Full Workshop Overhaul

On Site Valve Overhaul

In-Situ Testing

Total Valve Health Care

Pump Overhaul

On-Site Valve Repair

Repairs to the Manufacturers Original Standard


Smart shim

Serving the offshoreoil & gas industry

Operator identifies problem with conductor, riser and/or caisson

AMEC/Furmanite to carry out an offshore survey

Results of survey reviewed with operator

Decision taken on whether finite element analysis required and whether chocking slips solution is needed

Chocking slips manufactured in line with detailed design and functional specification

Installation and casting of Smart Shim undertaken in-situ offshore

Post-installation instrumentation and service provided as required

Smart Shim

IChemE Award for innovation and excellence

  • Chocking where it’s needed

  • On-deck

    • Below-deck

      • Sub-sea


Furmaseal

STANDARD RANGE

FurmaSeal

  • Self Sealing Repair Clamps

  • Pipes

  • Tees

  • Elbows

  • Flanges

  • Valves

  • Range

  • 2” to 48”

  • upto 255 bar

Pipe End Connectors

8” Equal Tee (200 Bar rated)

Furmaseal 24” Self Sealing Repair Clamp (102 bar rated)

Flange Clamp


Furmaseal1

Benefits

Sub-sea Specific Designs available

Design Verification by Finite Element Analysis

Pressures upto 400 Bar

SPECIAL APPLICATIONS

FurmaSeal

24” Sub Sea Clamp

34”, 42” & 46” Furmaseal Clamps

16” High Pressure Sub Sea Clamp

Furmaseal.pdf


On site machine tools

On-Site Machine Tools

  • Range

  • Milling

  • Boring

  • Flange Facing

  • Drilling

  • Tapping

  • Shaft Turning

Portable Machine Tools


Quality

Quality

  • Quality Assurance

  • Management System

  • Safety

  • Management System

  • Member of British

  • Safety Council

  • Method Statements

  • Risk Assessments

  • Work Procedures


Safety training

Safety Training

  • All technicians are ECITB safety passport trained.

  • Technician are qualified or completing S/NVQ level 3.

  • Accident Statistics are available on request.

  • Method Statements are provided for all work undertaken.

  • Task Risk Assessments are supplied.

  • Material Data Sheets.

  • Take Two Risk Assessments.


Comprehensive support

R & D

24 Hr Engineering

Design

Manufacturing

Training

Safety

Quality

Comprehensive Support

Support of the

Highest Quality


Saving you money through maximising your plants availability

Thank you


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