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PACMAN goals and partners A study on Particle Accelerator Components’ Metrology and Alignment to the N anometre scale. Web site http:// cern.ch/pacman. OUTLINE Scientific project Marie Curie training network Presentation of partners WP structure. PACMAN Kick-off meeting 20/11/2013.

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Outline scientific project marie curie training network presentation of partners wp structure

PACMAN goals and partnersA study on Particle Accelerator Components’ Metrology and Alignment to the Nanometre scale

Web site http://cern.ch/pacman

  • OUTLINE

  • Scientific project

  • Marie Curie training network

  • Presentation of partners

  • WP structure

PACMAN Kick-off meeting

20/11/2013

H. MAINAUD DURAND


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

Study for an e- e+ collider with a centre of mass energy of 3 TeV

  • Introduction to the CLIC project

  • Sub-µm beam size, down to a few nm at the IP

  • A number of challenges to be mastered, among which:

    • Very tight tolerances of alignment of components, to about 10 µm over a distance of 200m

    • Active stabilization of the quadrupoles in the nanometre range required


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

  • Introduction to the CLIC project

  • Based on a two beam acceleration concept

  • Each linac consists of more than 10 000 modules (with a 2m length)


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

  • Introduction to the CLIC project

  • Different types of components:

    • Quadrupoles :

      • MB quadrupoles: ~ 4000

      • DB quadrupoles: ~ 42 000

    • BPM: one per each quadrupole

    • Accelerating structures: ~ 142 800

    • PETS components: ~ 71 000


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

  • Starting point = challenge concerning the pre-alignment of the CLIC components.

    • Requirements:

  • The zero of each component will be included in a cylinder with a radius of a few microns:

    • 14 µm (RF structures & MB quad BPM)

    • 17 µm (MB quad)

    • 20 µm (DB quad)

  • Active alignment consists of two steps:

    • Determination of the position by alignment sensors

    • Re-ajustment by actuators

  • Current strategy

    • Series of steps: fiducialisation of the components and their support, alignment on a common support, alignment in the tunnel using sensors fiducials.

    • but time and precision consuming

    • considering the number of components to be aligned…


Outline scientific project marie curie training network presentation of partners wp structure

Fiducialisation of components

Fiducialisation of their common support

Alignment on a common support

Whole assembly ready to be aligned


Outline scientific project marie curie training network presentation of partners wp structure

  • Special case of MB quadrupole

    • One additional step: the stabilization / nano-positioning system


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

  • PACMAN project:

    • Propose and develop an alternative solution integrating all the alignment steps and technologies at the same time and location (CMM machine)

  • Technologies concerned:

Ultra high precision engineering

Micrometric alignment

Magnetic measurements

Beam Instrumentation

Nano positioning

RF

Metrology


Outline scientific project marie curie training network presentation of partners wp structure

Scientific project

  • Short term: some key issues

  • Integration, ultra-high precision engineering and manufacturing

  • Magnetic measurements with a vibrating stretched wire (and alternative based on printed circuit boards rotating search coils)

  • Determination of the electromagnetic centre of BPM and RF structure using a stretched wire

  • Absolute methods of measurements: new measuring head for CMM, combination of FSI and micro-triangulation measurements as an alternative

  • Improve seismic sensors and study ground motion

  • Nano-positioning system to position the quadrupole and BPM

  • Long term

  • Automation of the process

  • Simplification (method, duration, components)

  • Extrapolation to other components

  • Optimization of performances and precision in all domains

  • Preparation of industrialization

Outcome = a prototype alignment bench


Outline scientific project marie curie training network presentation of partners wp structure

Marie Curie action

  • A Marie Curie action provides EC funding for post-grads to participate in CERN projects

  • PACMAN project belongs to an ITN = Initial Training Network

    • Purpose:

      • Improve career perspectives of Early Stage Researchers (ESR) in both public and private sectors

      • Make research careers more attractive

    • Objectives:

      • Respond to well-identified needs in defined scientific or technological areas

      • Expose the researcher to other sectors

      • Offer a comprehensive set of transferable skills

  • There are 3 different ITN programs: multi-ITN, IDP and EID. PACMAN is an Innovative Doctoral Program

    • Management at CERN

    • 10 ESR

    • ESRs must be working towards a PhD  universities must supervise the PhD student

    • Associated Partners from universities and industry

    • Secondment of at least 3 months in industry for each ESR.


  • Outline scientific project marie curie training network presentation of partners wp structure

    Marie Curie action  PACMAN

    • High quality of the training program:

      • Training through research at CERN and at universities

      • Exchange of knowledge through secondments in the industrial partners

      • Scientific, academic and technological training courses including trainings organized by PACMAN

      • Transferable skills training courses

    • 3 PACMAN workshops, with training and dissemination purposes:

      • First workshop: setup the scenario: presentation of the state of the art by industrial partners, presentation of the PhD subjects by ESR

      • Second workshop: present the first results and conclusion concerning each subject

      • Third workshop: conclusion of the project in front of invited experts

    • A workshop on Intellectual Property and technology transfer, organized with the KT group at CERN, including a training session prepared by the WIPO (World International Property Organization), with other participants as Hexagon, TNO and NI, with practical cases prepared by their IP department.

    • Participation in external conferences and workshops : LCWS, IBIC, IWAA, MT, IMMW, IPAC, etc.

    • Special emphasis put on women scientists

    • Dedicated outreach activities


    Outline scientific project marie curie training network presentation of partners wp structure

    Marie Curie action  PACMAN


    Outline scientific project marie curie training network presentation of partners wp structure

    Supervisory Board

    CERN,

    HEXAGON, ETALON, ELTOS, METROLAB, DMP, SIGMAPHI, TNO, NI

    DELFT, CRANFIELD, SANNIO univ., LAPP, ETHZ,IFIC, SYMME

    Management team

    Admin. Assistant:

    Alexandra Hati

    WP0 Management

    H. Mainaud Durand

    WP5 Training

    N. Catalan Lasheras

    WP6 Diss & Outreach

    M. Modena

    WP4 Beam Instrumentation

    M. Wendt

    WP1 Metrology & Alignment

    H. Mainaud Durand

    WP2 Magnetic Measurements

    S. Russenschuck

    WP3 Precision mech. & stabilization

    M. Modena

    ESR4.1

    ESR4.2

    ESR3.2

    ESR3.1

    ESR2.1

    ESR2.2

    ESR1.1

    ESR1.2

    ESR3.3

    ESR1.3


    Outline scientific project marie curie training network presentation of partners wp structure

    PACMAN  WP1


    Wp1 pacman partners

    WP1 PACMAN Partners

    Cranfield university

    Cranfield university is world recognized for its excellence in Precision Engineering research, postgraduate training and industrially short course provision. The Cranfield University Precision Engineering Institute specialize in precision and ultra precision machine tool design and development, high performance and ultra precision machining, micro-engineering, metrology.

     Will provide the academic supervision of PhD student ESR1.1

    ETH Zürich

    The students will be enrolled in the Geodesy and Geodynamics Lab (GGL). This lab of currently about 20 researchers is embedded in the Institute of Geodesy and Photogrammetry at the ETH Zürich, in Switzerland.

     Will provide the academic supervision of PhD students ESR1.2 and ESR 1.3


    Wp1 pacman partners1

    WP1 PACMAN Partners

    • Hexagon metrology, DE

    • Hexagon metrology offers a wide range of products and services for all industrial metrology applications in sectors such as automative, aerospace, energy and medical. Hexagon Metrology at Wetzlar is also where the development and manufacture of Leitz Brand high precision CMM, gear inspection systems and probe heads take place.

    • PhD student ESR1.1 will perform a secondment of 3+2 months there

    • Hexagon Metrology will provide a training on CMM fundamentals basics and usage of operating software Qindos.

    • Etalon, DE

    • ETALON offers high end system solutions for the calibration, monitoring and accuracy enhancement of machines, robots and structures. Founded in 2004 as a spin-off of the Physikalisch-TechnischeBundesanstalt (PTB) in Germany, numerous innovative technologies have been developed to industrial products, often in strong collaboration with partners from research.

    • PhD student ESR1.2 and ESR 1.3 will perform a secondment of 3months there

    • Etalon will provide a training on FSI.


    Outline scientific project marie curie training network presentation of partners wp structure

    PACMAN  WP2

    • Main goals:

    • develop instruments and methods to measure the position of the magnetic axis of quadrupole magnets within an absolute uncertainty of 10 m and a resolution of the order of the nanometer

    • develop instruments and methods to measure the field strength and quality (polarity, direction, harmonic content) of multipole magnets within an aperture as small as 4 mm

    • Constraints

    • integration with other equipment on the test stand

    • scalability to very large industrial production (issues: automation, robustness, cost, speed)


    Wp2 pacman partners

    WP2 PACMAN Partners

    Universita del Sannio, IT

    Long-standing collaboration with CERN on magnetic measurements, current measurements and other electronic instrumentation (15+ TS and PhD, development of key infrastructure such as FFMM C++ framework, FDI digital integrators, FAME rotating coil systems, SSW etc…)

     Will provide the academic supervision of PhD students ESR2.1 and ESR2.2

    • Metrolab, CH

    • Metrolab is a world leader for instruments to measure magnetic field strength with a very high degree of precision.

    • PhD student ESR2.1 will perform a secondment of 3months there

    • Eltos, IT

    • ELTOS S.p.A. manufactures and supplies printed circuit boards for original equipment manufacturer customers and their electronic manufacturing service providers.

    • PhD student ESR2.2 will perform a secondment of 3months there

    • SigmaPhi, FR

    • Sigmaphi has been making magnetic systems for particle accelerators for more than 25 years, and supply them all around the world (more than 80% is exported)

    • PhD students ESR2.1 and ESR2.2 will perform a secondment of 3months there


    Outline scientific project marie curie training network presentation of partners wp structure

    PACMAN  WP3

    • ESR 3.1 taks:

    • To complete the MBQ quadrupoles design, focusing on the critical performance aspects like PRECISION of the assembly, LIMITATION of the assembly time, COST minimization

    • To integrate the different contributions of the PACMAN development (metrology, alignment, magnetic measurement, mechanical assembly, microwave technology), in a final integrated assembly test stand

    • ESR 3.2 tasks:

    • To upgrade or develop seismic sensors which are suitable for measurement at sub-nanometre scale with a large bandwidth covering the whole frequency region of interest (0.1-100 Hz).

    • ESR 3.3 tasks:

    • To upgrade and integrate in the PACMAN stand a nano positioning system for the MBQ magnets. This system will be needed for the alignment of the magnet during Modules assembly and for the beam steering during the CLIC accelerator operation.


    Wp3 pacman partners

    WP3 PACMAN Partners

    Cranfield university, GB

     Will provide the academic supervision of PhD student ESR 3.1

    SYMME, FR

    The SYMME laboratory for Materials and Mechatronics (EA 4144) aims to bring together interdisciplinary expertise in the field of systems and materials to conduct research for the improvement or design of mechatronic systems. This research concerns the following application areas: Energy, Industrial production, health, very large instruments.

     Will provide the academic supervision of PhD student ESR 3.2

    TU Delft, NL

    Founded in 1864, Delft University of Technology is the oldest, largest, and most comprehensive technical university in the Netherlands. The Precision and Microsystems Engineering [PME] Department of the TU Delft, faculty of Mechanical, Maritime and Materials Engineering (3mE) conducts cutting edge research and delivers scientific education in the field of mechanical engineering.

     Will provide the academic supervision of PhD student ESR 3.3


    Wp3 pacman partners1

    WP3 PACMAN Partners

    • DMP, ES

    • DesarrollosMecanicos de Precision (DMP) is an SME specialized in manufacturing products for aerospace, science and defence markets. DMP manufactures devices, assemblies, actuators, landing gears, beam dumps, bunchers, calibration gauges, RF waveguides and components, tunners, high power couplers, high rigidity girders, mirrors, lens, etc.

    • PhD students ESR3.2 and ESR3.1 will perform a secondment of 3months there

    • LAPP, FR

    • LAPP and its personnel of 148 are well positioned to take in charge the responsibility of projects involving physics, electronics, mechanics and computer science. LAPP has constantly been a privileged CERN partner thanks to its proximity. In 2005, a LAPP team has invested itself in the study of nanometer stabilization of linear collider elements for the detailed study of accelerators (and not just the detectors) for future linear collider projects.

    • PhD students ESR3.2 will perform a secondment of 7 months there

    • TNO, NL

    • TNO Delft, with around 200 people in the field of high-end instrumentation, delivers innovative and complete solutions for large companies, SME’s and governmental organisations. TNO fields of knowledge are: applied physics, mechanics, material and process technology, instrumentation, electronics and information science.

    • PhD student ESR3.3 will perform a secondment of 6 months there (including time at TU Delft)


    Outline scientific project marie curie training network presentation of partners wp structure

    PACMAN  WP4

    • ESR4.1: Alignment between a CLIC/CTF 15 GHz cavity BPM and the Main Beam quadrupole

      • A stretched-wire method could be utilized to align the center of the magnetic field of the quad to the center of the dipole mode of the BPM TM110 resonator.

      • A similar method has been successfully demonstrated in the μm regime on a stripline-BPM/quad combination (DESY-FLASH).

    • ESR4.2: Alignment between wakefield monitors and CLIC accelerating fields

      • Minimization of the transverse wakefields (beam blow-up) over several accelerating structures.


    Wp4 pacman partners

    WP4 PACMAN Partners

    University of Valencia, IFIC (CSIC), SP

    IFIC (Intituto de Fisica Corpuscular): is a Nuclear and Particle Physics institute where ongoing research activities include experimental and theoretical work with application in near-term and far-future projects. The institute has been participating in leading particle physics experiments since 1950 when it was founded. IFIC is participating in several Postgraduate Programs of the Valencia University;

     Will provide the academic supervision of PhD students ESR 4.1 and 4.2

    • National Instruments, HU

    • Since 1976, National Instruments (NI) takes off-the-shelf semiconductor and computing technology and applies it to control, measurement and automation applications

    • PhD students ESR3.2 and ESR3.1 will perform a secondment of 3 months there

    • Will provide a training on Basic Labview


    Outline scientific project marie curie training network presentation of partners wp structure

    PACMAN Organization: schedule

    Start date = 1/09/2013


    Outline scientific project marie curie training network presentation of partners wp structure

    • PACMAN is a golden opportunity:

    • For the students:

      • Exposure to leading edge technology

      • Work on state of the art equipment

      • Evolve in a multi-disciplinary and multi-cultural institution as CERN

      • Work with a large network of industries and universities

      • High quality training and outreach activities organized by the network

    • For the supervisors:

      • Get highly qualified manpower for their project

      • Better knowledge of the other disciplines

      • Develop contacts with industries and universities

    • For associated partners:

      • Get trained manpower during the secondment

      • Develop synergies with other partners

      • Attract international researchers to strengthen their team

    • For the CLIC project:

      • To push technologies and methods to improve the alignment of the CLIC components, which is critical challenge for the project.

      • To have a network of industries in order to provide solutions for the future, towards a CLIC future approval

    • For CERN:

      • To improve the training catalog in these fields

      • To strengthen the links between different domains as metrology, magnetic measurements, magnet design, beam instrumentation, micrometric alignment

      • To extrapolate the methods and technologies developed to other projects


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