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Omron Motion Solutions. Charles Manning Product Marketing Manager Mechatronics. Overview. Our New Focus Omron Motion Products Mechatrolink-II WN-Series (Available now) CJ1W-NCF71 (Available now) CJ1W-MCH71/CS1W-MCH71 (Certification required) FQM1 (Coming soon) Motion Software

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omron motion solutions

Omron Motion Solutions

Charles Manning

Product Marketing Manager

Mechatronics

overview
Overview
  • Our New Focus
  • Omron Motion Products
  • Mechatrolink-II
  • WN-Series (Available now)
  • CJ1W-NCF71 (Available now)
  • CJ1W-MCH71/CS1W-MCH71 (Certification required)
  • FQM1 (Coming soon)
  • Motion Software
  • Smart Platform Libraries
our new focus

Our New Focus

Where do we go from here?

our new focus1
Our New Focus
  • Support our Motion customers
    • Create a strong support structure
      • Technical Support
      • Application Engineers
      • Sales
    • Training
      • Certification course for MCH
      • Training courses for other new products
    • Increase inventory levels
      • Stock key products
    • Reduce lead times
      • Promote Japan-stocked products
      • Provide a list of Japanese stock to distribution
our new focus2
Our New Focus
  • Japanese inventory
      • SmartStep Drives
        • 100V: 50-400W
        • 200V: 50-750W
      • SmartStep Motors
        • All are cylinder type, incremental encoder, 3000RPM
          • 30-400W - no options
          • 100-750W - key
          • 200W - key & brake
our new focus3
Our New Focus
  • Japanese inventory
      • WT-Series Drives
        • 100V: 100-200W
        • 200V: 50-750W
      • WN-Series Drives (ML2)
        • 200V: 50-750W
      • W-Series Motors
        • All are cylinder type, incremental encoder, 3000RPM
        • 200V: 100-200W
our new focus4
Our New Focus
  • Your inventory?
      • Which Drives?
        • SmartStep
        • WT-Series
        • WN-Series
      • What sizes?
      • What voltages?
      • What motor options?
        • Key
        • Key & Tap
        • Brake
        • Incremental or Absolute encoder
        • IP67
        • Other
our new focus5
Our New Focus
  • Core products focus
    • Position applications with NCF
      • CJ1W-NCF71 + W-Series
    • Motion applications with MCH
      • CJ1W-MCH71 + W-Series
      • CS1W-MCH71 + W-Series
    • Motion applications with FQM1
      • FQM1 + W-Series
      • FQM1 + SmartStep
    • Mechatrolink-II
      • WN-Series
      • WT-Series with FNY-NS115
      • NCF
      • MCH
omron motion products

Omron Motion Products

Drives, Motors and Controllers

omron motion products1
Omron Motion Products
  • Servo Drives and Motors
    • WT-Series
      • Full-featured servo drive
    • WN-Series
      • Built-in Mechatrolink-II
    • SmartStep
      • Simple servo drive
omron motion products2
Omron Motion Products
  • Controllers
    • Position Controllers
      • CJ1W-NCF71
      • CJ1W-NC113/213/413
      • CJ1W-NC133/233/433
      • CS1W-NC113/213/413
      • CS1W-NC133/233/433
      • C200HW-NC113/213/413
omron motion products3
Omron Motion Products
  • Controllers
    • Motion Controllers
      • CJ1W-MCH71
      • CS1W-MCH71
      • CS1W-MC221/421
      • C200H-MC221
      • FQM1
omron motion products4
Omron Motion Products
  • Programmable Logic Controllers
    • CJ1
      • With MCH or NCF controller
    • CS1
      • With MCH controller
    • CQM1H
      • With pulse I/O board
    • CPM2A/CPM2C
      • Built-in synchronized pulse control
controller evolution
Controller Evolution

Motion

Command

NCF71

MCH71

NCxxx

Controller Architecture

MCxxx

ML2

FQM1

PLC based

Pulse & Analog

PLC on board

Distributed

Function &

Performance

omron motion products5
Omron Motion Products
  • AC Inverters
    • 3G3JV
      • V/Hz micro Inverter
    • 3G3MV
      • Open Loop Vector micro Inverter
  • Networks
    • DeviceNet
    • Mechatrolink-II
mechatrolink ii

Mechatrolink-II

High Speed Field Network

mechatrolink ii1
Mechatrolink-II
  • High speed motion field network
  • Designed for Motion Control applications
    • Position, speed and I/O data is transferred in real time
    • Speed, torque and position modes can be switched during run
    • Synchronous phase control
      • Electronic line shaft
      • Electronic cam
  • Comparable to SERCOS
mechatrolink ii2
Mechatrolink-II
  • Only one communication line required to connect up to 30 nodes
    • Reduces wiring time and cost
  • Uses widely available cable and connectors
  • Eliminates the need for:
    • D/A converter for speed/torque reference
    • Pulse generator for position reference
    • Low-level signal wiring
wn series

WN-Series

Servo Drive with Built-in ML2

wn series1
WN-Series
  • WN-Series servo drives are designed specifically for use on Mechatrolink-II high speed networks
  • Does not require ML2 adapter (saves money)
  • WN-Series drives are 25% smaller than the equivalent WT-Series
  • Works with our existing W-Series motors
wn series2
WN-Series
  • Control commands are sent via ML2 connection between the drive and controller
    • Motor performance is not limited by control interface specifications
      • Response times are reduced
    • Data control is simplified because it is managed by the host controller
wn series4
WN-Series

R88D-WN02H-ML2

Product

Servo

Network

ML2 - Mechatrolink-II

Type

D - Drive

Voltage

L – 100V

H – 200V

Motor Capacity (W)

Rating # (watts)

Series

WT – W-Series

WN – W-Series w/ ML2

wn series5
WN-Series
  • How to sell it
    • Designed specifically for ML2 high-speed network
      • Built-in network connection
      • Can compete against SERCOS
    • Less expensive than separate drive & network card
    • Recognized automatically by other Omron devices
      • Smart Platform libraries
wn series6
WN-Series
  • How to sell it
    • Physically smaller
    • Higher functionality
      • Improved deviation control
        • Minimizes settling times
      • Reduced torque ripple
        • Promotes smooth rotation
      • Advanced autotuning
        • Manual or automatic
        • Set four gains with one parameter
wn series7
WN-Series
  • Sample Applications
    • Palletizing
    • Wafer Handling
    • Assembly
    • Printing
    • Filling
    • Cutting
cj1w ncf71

CJ1W-NCF71

Position Controller

cj1w ncf711
CJ1W-NCF71
  • NCF is a multi-axis Position Controller
    • 16 axes per controller
    • 16 controllers per CPU
      • 256 total axes per CPU
    • Coordinate up to 8 axes
  • Used on a Mechatrolink-II high speed network
    • Single cable connection
      • Daisy chain drives
      • One shielded twisted-pair cable per drive
      • 30-50 m max length
cj1w ncf712
CJ1W-NCF71
  • Position Control
    • Absolute position
    • Relative position
    • Linear interpolation
    • Interrupt feeding
  • Speed Control
  • Torque Control
  • Toggle between speed, position & torque control during operation
    • Not possible before even with Motion Control units
    • Shortens operation time
      • No stopping
cj1w ncf713
CJ1W-NCF71
  • Compatible with absolute encoders
    • No need for origin search
  • Simple expansion
    • One cable per drive
    • Add an axis
      • At start-up
      • In the future
    • Smart platform connectivity
    • Configure new axes from the PLC
cj1w ncf714
CJ1W-NCF71
  • Centralized Data Control
    • Controller and drive can be programmed from the PLC CPU
      • Separate programmer not required
      • Alarm status and monitors available at the PLC
    • Less start up and maintenance time
  • Uses ladder programming
    • Position & speed data are set from the ladder program in the CPU
cj1w ncf715
CJ1W-NCF71
  • Servo drives
    • WT-Series
      • FNY-NS115 ML2 interface required
      • Software version 39 or later
    • WN-Series
      • All versions connect directly to NCF
cj1w ncf716
CJ1W-NCF71

*Use NCF with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

cj1w ncf717
CJ1W-NCF71
  • Before
    • A controller cable connected to each axis
    • Controller and each drive programmed separately
      • Different software
    • Adding future axes required adding cable connections to the controller
      • May require more controllers
cj1w ncf718
CJ1W-NCF71
  • After
    • Drives are connected by a single wire in a daisy-chain
      • Minimizes wiring
      • Neat connections
    • Controller and servo drives can be programmed through PLC CPU
    • Adding future axes is simple, up to 16 axes
cj1w ncf719
CJ1W-NCF71
  • Typical Configuration
    • CX-One software
    • NS-Series HMI
    • CJ1 with NCF
    • W-Series drive(s)
      • WN
      • WT + FNY-NS115
    • W-Series motor(s)
    • Terminating resistor
cj1w ncf7110
Before NCF

CJ1-NCxx3

WT-Series Drive

W-Series Motor

CX-Position

CX-Programmer

Drive Cable

Control Cable

Terminal Block

Power Cable

Encoder Cable

After NCF

CJ1W-NCF71

WN-Series Drive

W-Series Motor

CX-One

Mechatrolink-II Cable

Control Cable

Terminal Block

Power Cable

Encoder Cable

CJ1W-NCF71
cj1w ncf7111
CJ1W-NCF71

*Assume pulse train command, 16 axes

cj1w ncf7112
CJ1W-NCF71
  • How to sell it
    • Compatible with CJ1
    • Smart Platform
    • High-speed communication
      • Mechatrolink-II (10Mbps)
      • Up to 16 axes on a single communication line
    • Works with absolute encoder
      • No origin search required
        • Define origin only once
    • PLC Open Certification
cj1w ncf7113
CJ1W-NCF71
  • How to sell it
    • Centralized data management
      • Multi-axis system
      • Settings & data in the controller & drive can be handled in the PLC CPU
        • Don’t have to connect software tool to each individual drive to check status
        • Simplifies start-up and drive replacements
cj1w ncf7114
CJ1W-NCF71
  • How to sell it
    • Functionality
      • Position / Speed / Torque
      • Absolute / Relative position
      • Linear interpolation
      • Improved speed/torque control compared to previous products
      • Toggle between position and torque control during operation
cj1w ncf7115
CJ1W-NCF71
  • Sample Applications
    • Assembly Equipment
    • Process Equipment
    • Feeders
    • Conveyors
cj1w ncf7116
CJ1W-NCF71
  • Assembly Equipment
    • Absolute and relative positioning of multiple
    • Target position and speed can be changed instantly
      • Even during a positioning operation
      • Simply send another command
    • Toggle between position & torque during run
cj1w ncf7117
CJ1W-NCF71
  • Processing Equipment
    • Position, speed and torque can be controlled using a torque limit
    • Torque limit can be enabled, disabled or updated during operation
cj1w ncf7118
CJ1W-NCF71
  • Feeders
    • Position, speed and torque can be controlled directly from the PLC
    • Position, speed and torque can be changed during operation

S-Curve

cj1w ncf7119
CJ1W-NCF71
  • Conveyors
    • Using an absolute encoder eliminates the need to establish an origin each time the machine is started
    • Consistent positioning
cj1w mch71 cs1w mch71

CJ1W-MCH71 / CS1W-MCH71

Motion Controller

cj1w mch71 cs1w mch711
CJ1W-MCH71 / CS1W-MCH71
  • MCH is a multi-axis Motion Controller
    • 32 axes per controller
      • 30 physical or virtual
      • 2 virtual
    • 12 CJ1 controllers per CPU
      • 384 axes per CPU
    • 16 CS1 controllers per CPU
      • 512 axes per CPU
  • Used on a Mechatrolink-II high speed network
    • Single cable connection
      • Daisy chain drives
      • One shielded twisted-pair cable per drive
      • 30-50 m max length
cj1w mch71 cs1w mch712
CJ1W-MCH71 / CS1W-MCH71
  • Control Types
    • Point-to-Point
      • Pathway varies
    • Continuous Path
      • Travel path is controlled
    • Interrupt Feed
    • Speed
    • Torque
    • Synchronized
      • Electronic line shaft
      • Electronic cam
      • Electronic gear ratio
      • Follow-up
cj1w mch71 cs1w mch713
CJ1W-MCH71 / CS1W-MCH71
  • Control Types
    • Independent axes
    • Combined axes
      • Interpolation
        • Linear
        • Circular
        • Helical
cj1w mch71 cs1w mch714
CJ1W-MCH71 / CS1W-MCH71
  • Uses simple Omron motion language for programming
  • PLC functionality on-board
  • Motion Controller, High-function
cj1w mch71 cs1w mch715
CJ1W-MCH71 / CS1W-MCH71
  • Cycle times
    • Control cycle times
      • 2 to 12 ms
    • Unit cycle times
      • 1 to 8 ms
    • Communication cycle times
      • 1 to 4 ms
    • Counter latch startup times
      • 10 to 260 ms
cj1w mch71 cs1w mch716
CJ1W-MCH71 / CS1W-MCH71
  • Simple expansion
    • One cable per drive
    • Add an axis
      • At start-up
      • In the future
    • Smart platform connectivity
    • Configure new axes from the PLC
cj1w mch71 cs1w mch717
CJ1W-MCH71 / CS1W-MCH71
  • Multi-tasking
    • Run up to 8 programs simultaneously
    • Each program has 8 branches
    • All branches in all programs are executed every system cycle
    • Coordinate up to 16 axes
cj1w mch71 cs1w mch718
CJ1W-MCH71 / CS1W-MCH71
  • PC support software can read and set
      • Motion programs
        • Controller constants
        • Controller variables
      • Drive parameters
      • System parameters
      • System data
  • Monitor equipment status and operating conditions
cj1w mch71 cs1w mch719
CJ1W-MCH71 / CS1W-MCH71
  • Servo drives
    • WT-Series
      • FNY-NS115 ML2 interface required
      • Software version 39 or later
    • WN-Series
      • All versions connect directly to MCH
cj1w mch71 cs1w mch7110
CJ1W-MCH71 / CS1W-MCH71

*Use MCH with WN-Series drives or with WT-Series drives + FNY-NS115 Mechatrolink-II module

cj1w mch71 cs1w mch7111
Before MCH

CS1W-MCx21

WT-Series Drive

W-Series Motor

CX-Motion

CX-Programmer

Drive Cable

Control Cable

Terminal block

After MCH

CS1W-MCH71

WN-Series Drive

W-Series Motor

CX-One

FNY-W6003-xx Cable

Control Cable

Terminal Block

CJ1W-MCH71 / CS1W-MCH71
cj1w mch71 cs1w mch7112
CJ1W-MCH71 / CS1W-MCH71

*Assume CS1 PLC, analog command, 16 axes

cj1w mch71 cs1w mch7113
CJ1W-MCH71 / CS1W-MCH71
  • How to sell it
    • Save panel space
      • 30 axes in one controller
    • Set up quickly
      • Reduced commissioning and wiring costs & time
    • Cost effective solution for multi-axis apps
      • Connect more than one MCH to a single CPU
    • Adding axes after installation is simplified
cj1w mch71 cs1w mch7114
CJ1W-MCH71 / CS1W-MCH71
  • How to sell it
    • Versatility
      • Control Modes
        • Speed
        • Torque
        • Position
        • Synchronized
      • Move profiles
        • Point to Point
        • Continuous Path
        • Interpolation
        • Electronic Gear
        • Electronic Cam
        • Interrupt Feeding
cj1w mch71 cs1w mch7115
CJ1W-MCH71 / CS1W-MCH71
  • Sample Applications
    • Bottling
    • Horizontal filling
    • Labeling
    • Packaging
    • Rotary cutting
    • Flying shear
    • Winding
    • Palletizing
    • Wafer handling
    • Printing
    • X-Y table
cj1w mch71 cs1w mch7116
CJ1W-MCH71 / CS1W-MCH71
  • Bottling, Filling, Labeling, Packaging
    • Coordinates multiple driven points and activity areas
    • Change between position, speed, torque modes during operation
cj1w mch71 cs1w mch7117
CJ1W-MCH71 / CS1W-MCH71
  • Rotary cutting
    • Replaces mechanical systems
    • Coordinates line speed, print registration and cut
cj1w mch71 cs1w mch7118
CJ1W-MCH71 / CS1W-MCH71
  • Flying shear
    • Accurate registration & error correction
    • All machine axes can be commanded by one controller
    • Coordination between driven areas
cj1w mch71 cs1w mch7119
CJ1W-MCH71 / CS1W-MCH71
  • Rotary Print
    • Accurate print registration
    • Cam profiles available
    • Synchronization between printed piece and ink cylinders
    • Coordination between ink cylinders
slide70

FQM1

Standalone Motion Controller

slide71
FQM1
  • FQM1 is a standalone motion controller that can command up to 8 axes
    • 2 axes per motion module
  • Uses ladder programming
  • Proven architecture
    • Based on CS-series PLC
  • Flexible, Quick Motion
slide72
FQM1
  • Flexible
    • Modular design
      • Add up to
        • 4 pulse modules
        • 3 analog modules
      • Combine pulse and analog modules with one coordinator module
    • Change motion parameters during operation
      • Toggle between speed, position & torque control during operation
    • Works with absolute or incremental encoders
slide73
FQM1
  • Modular Design
    • Power supply
    • Coordinator module
    • Motion control modules
      • Up to 4 pulse, 3 analog
    • End module
slide74
FQM1
  • Quick
    • Fast processing of built-in pulse and analog I/O
      • 0.5 to 2 ms cycle from input to control output
    • Parallel distributed processing for 2 to 8 axes
    • Synchronization of cycles between axes
      • Sync bus
    • Faster than MCH, NCF
slide75
FQM1
  • Motion
    • High-speed Control
      • Position
        • Linear interpolation
        • Circular interpolation
      • Speed
      • Torque
      • Synchronous control
        • Electronic cam
        • Follow-up
slide76
FQM1
  • Each module controls its own I/O directly
    • Coordinator distributes control to each module
      • Independent I/O processing
      • Coordinator shares processing load to speed up cycle times
      • Motion modules have top priority to speed up application response times
slide77
FQM1
  • Servo drives
    • W-Series
    • SmartStep
slide79
FQM1
  • Can be a door opener
    • Standalone Controller
      • Can work with other manufacturers’ products
        • Can solve motion problems without changing hardware
        • We prove our capabilities in a non-threatening way
    • High performance
      • Fast
      • High-speed data collection synchronized with input pulses
slide80
FQM1
  • Sample applications
    • Wire winding
      • Spindle (bobbin)
      • Traverse
    • Labeling
      • Feed
      • Cut position
      • Printing
    • Laminating
      • Feed
      • Alignment sync
    • Parallel conveyor
      • Synchronize two lines
motion software

Motion Software

Configuration

motion software1
Motion Software
  • CX-One
    • Allows users to configure all Omron equipment in a motion system
    • Combines our PLC-based motion software into one unified package
      • CX-Motion (v2.2)
      • CX-Motion-NCF (v1.2)
      • CX-Position (v2.1)
      • CX-Programmer (v6.00)
motion software2
Motion Software
  • CX-One
    • Used with
      • CJ1W-NCF71
      • CJ1-NC
      • CS1-NC
      • CJ1-MC
      • CS1-MC
      • C200H-MC
      • CV-MC
      • FQM1
motion software3
Motion Software
  • MC-Miel
    • Free software
    • Used with
      • CJ1W-MCH71
      • CS1W-MCH71
  • WMON
    • Free software
    • Used with
      • W-Series
      • SmartStep
smart platform libraries1
Smart Platform Libraries
  • Standard Libraries
    • Software applications that users can load into their equipment and run without modification
    • Simplify software development for devices that interface with PLC’s and HMI’s
    • Two types of standard libraries
      • Function Blocks
      • Smart Active Parts
    • Works with
      • CJ-Series processor v3.0 or later
      • NS-Series v6 or later
smart platform libraries2
Smart Platform Libraries
  • Function Blocks
    • Contains functional PLC components
      • Components can be used to quickly create finished programs that interface directly with other Omron devices
      • Components are standardized, which improves the quality of finished programs
    • Uses ladder logic
      • Paste function blocks directly into ladder programming to reduce development time
    • Multiple function blocks create a library that enhances programming
    • Create unique solutions
smart platform libraries4

Application Pack

Basic position block

Basic position block

FQM1

Virtual axis block

Virtual axis block

Velocity control block (Vref)

Velocity control block (Vref)

PG

PG

Position control block (Xref)

Position control block (Xref)

Pulse

Counter block

Counter block

Counter block

(PosFB)

(PosFB)

(PosFB)

Pulse control block

Pulse control block

Position control

Smart Platform Libraries
  • Function Blocks

Function Blocks

Function Blocks can be combined into Application Packs

Applications:

  • Rotary cut
  • Flying cut
  • Torque control
  • Tension control
  • Etc.
smart platform libraries5
Smart Platform Libraries
  • Smart Active Parts
    • Pre-configured HMI screen objects
    • Quickly create completed screens that automatically interface with Omron devices
      • Insert SAP’s directly
        • Simplify design efforts
        • Eliminate unnecessary user programming
      • Over 1000 available now
        • Includes operating screens for motion & position controllers
    • Improves overall screen quality
smart platform libraries6
Smart Platform Libraries
  • Smart Active Parts
any questions

Any Questions?

Thanks for your time!

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