ARYAN

1. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP ARYAN WEL – COME

2. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP ARYAN QUALITY CIRCLE • GROUPNAME :- “ ARYAN ” • FACILITATORS • Mr. N.V.KADAM & Mr. A.J.KAVATHEKAR • GROUPLEADER:- Mr. S.S.SHINDE

3. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP CEO Managing Director Mr. N. P. ZANVARSO ARYAN • Co - Ordinator ( Foundry) • Mr. S. C. Sambhare • Mr. A. V. Yewale • Co - Ordinator ( M/C Shop) • Mr. M. S. Niramale • Mr. N. Y. Jadhav • Facilitators • Mr.N.V.KADAM • Mr. A.J.KAVATHEKAR CIRCLE MEMBER -- 1)SHANKAR SHINDE ( LEADER ) 2) RAJENDRA MAGDUM 3) AVINASH PATIL 4) MAHESH DAMAME 5)AMIT GHATGE 6)SATISH DESAWALE 7) MAHESH PATIL

4. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP TARGATE FOR TEAMWORK ARYAN CIRCLE MEMBER -- 1)SHANKAR SHINDE ( LEADER ) 2) RAJNDRA MAGDUM 3) AVINASH PATIL 4) MAHESH DAMAME 5)AMIT GHATGE 6)SATISH DESAWALE 7) MAHESH PATIL

5. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP • GROUPLEADER:- Mr. S.S.SHINDE • MEETING DAY - WEDNESDAY • TIME - 4.00 to 5.00pm ARYAN 2nd 15/12/2010 1st 8/12/2010 3rd 22/12/2010

6. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP SUBJECT CHOOSEN…. To Reduce Machining Rejection of REAR AXLE HOUSING ARYAN ACTIVITIES PERFORMED Data collection of last Three months. Group discussion on REJECTION Reasons. 3) Major Rejection observed for Dia. 14.1 Hole Drilling through pass. ( Qty.- 26 Nos.)

7. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING Month—Sept.2010 DEFECTWISE BAR CHART ARYAN SPM-9 C.D. Variation Rejection Analyses Rejection % 1.67

8. ARYAN KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING Month—Oct.2010 DEFECTWISE BAR CHART SPM-9 C.D. Variation

9. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING Month—Nov. 2010 ARYAN Rejection Analyses Rejection % 1.67

10. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING Rejection Reason Details FISH BONE DIAGRAM ARYAN As cast flange Width Veriation . After Machining flange width variation . Ø14.1 Hole Rejection on 14.1Drilling operation 26 Qty. rejected. Wrong drill used by operator . Improper Drill & Resharpening . Improper Stopper setting

11. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP OUR SUGGESTIONS. ARYAN 1)we will control flange width variation at semi finish stage within 2.00mm also instructions are given to operator for flange width variation checking. 2)Drill drawing to be provided supplier & resharpening party. 3) Incoming drills to be checked for its specification. 4) Instructions are to be given to operators about tooling for new setting/replacing. it should be verify at the time of resetting first job and first piece approval should be done. ( Operators: Mulik,Badare,Desawale,Vharambale,Sutar.) 5)Monitoring activity is to be carried out for next five months.

12. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING SHR/260 TOOL DRAWING ARYAN

13. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP REAR AXLE HOUSING PART DRAWING ARYAN HOLE 14.1 DEPTH DRILL13.2–DEPTH 34.5 DRILL16.5—DEPTH 24.5 DRILL END—L 3.5 TOTAL (MAX.) 24.5+34.5 +3.5=62.5

14. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP IMPROVED INSPECTION METHOD ARYAN For 58.0mm DEPTH INSPECTION FLUSH PIN GAUGE INTRODUCED AT DRILLING STAGE

15. KASTURI FOUNDRY PVT. LTD. ASHTA MACHINE SHOP CURRENT STATUS ARYAN IN 128 DAYS AFTER IMPLEMENTATION OF GIVEN SOLUTIONS NOT A SINGLE DEFECT OBSERVED. SINCE- DEC-2010 TO APR-2011. IN 384 SHIFTS IN 42252 JOBS IN 42252 X 3 HOLES = 126756 HOLES

16. FEBRUARY 2010 2010 COSTSAVING PROJECT

17. KASTURIFOUNDRYPVT.LTD.ASHTA ARYAN NEXT TARGATE PRODUCTION ( TOOL ) COST REDUCTION