PUNJAB BEVEL GEARS
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PUNJAB BEVEL GEARS. WELCOMES. INTRODUCTION. GROUP COMPANIES. LUDHIANA PUNJAB. SITARGANJ** UTTARAKHAND. SAHIBABAD UTTAR PRADESH 4 PLANTS*. **Under Commissioning. DIFFERENTIAL & TRANSMISSION GEARS and DIFFERENTIAL CAGE. FORGING MACHINING AXLE SHAFT. DIFFERENTIAL & TRANSMISSION

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Welcomes

PUNJAB BEVEL GEARS

WELCOMES


Introduction

INTRODUCTION

GROUP COMPANIES

LUDHIANA

PUNJAB

SITARGANJ**

UTTARAKHAND

SAHIBABAD

UTTAR PRADESH

4 PLANTS*

**Under Commissioning

DIFFERENTIAL &

TRANSMISSION

GEARS and

DIFFERENTIAL CAGE

FORGING

MACHINING

AXLE SHAFT

DIFFERENTIAL &

TRANSMISSION

GEARS

*There are 4 manufacturing units located within 500 metres in Sahibabad and share common resources of Metrology and Metallurgy.


Introduction contd

INTRODUCTION…..Contd.

  • STARTED OPERATIONS IN 1979

  • MANUFACTURES MORE THAN 2000 DIFFERENT

  • TYPE OF GEARS

  • LEADING MANUFACTURER, SUPPLIER AND EXPORTER OF AUTOMOTIVE PARTS

  • CATERS TO INDUSTRIES LIKE COMMERCIAL

  • VEHICLE, AGRICULTURAL TRACTORS, PASSENGER

  • CAR, THREE WHEELER & CONSTRUCTION EQUIPMENT


Introduction contd1

INTRODUCTION…..Contd.

  • OUR COMPETITIVENESS LIES IN THE FACT THAT

  • WE ARE :

  • COST COMPETITIVE,

  • QUALITY CONSCIOUS,

  • HAVING TRACK RECORD OF ON TIME DELIVERY

  • HAVING CAPABILITY TO DEVELOP NEW PRODUCTS IN A SHORTER PERIOD

    • AND


Introduction contd2

INTRODUCTION…..Contd.

  • FINANCIALLY SOUND

  • HAVING ASSURANCES FROM FINANCIAL INSTITUTIONS FOR SUPPORT IN THE ONGOING

  • AND FUTURE EXPANSIONS

  • HAVING VERY SOUND HR POLICIES WITH ALMOST NIL EMPLOYEE TURNOVER

  • THE AVERAGE AGE OF EMPLOYEES IS 40 YEARS

  • HAVING 100% CAPTIVE POWER BACK UP

  • AN ISO/TS 16949: 2002 CERTIFIED COMPANY


Product range

PRODUCT RANGE

  • CROWN WHEEL & PINION

  • (Gleason & Oerlikon System)

  • ST. BEVEL GEARS & PINIONS

  • (Gleason Coniflex System)

  • TRANSMISSION GEARS

    (Spur, Helical)

  • DIFFERENTIAL CAGE

  • AXLE SHAFTS

  • FORGINGS

  • MACHINED FORGINGS


Welcomes

TOTAL SALES (Mio Rs)


Welcomes

TOTAL SALES (Mio $)


Welcomes

SEGMENT WISE SALES FY 09


Capacity installed

CAPACITY INSTALLED

Sl.No. Product Annual* New Capacity Utilization*

Capacity under of existing

installation capacity

1. Crown Wheel & Pinion 420,000 Sets 120,000 sets 70%

2. Straight Bevel Gears 720,000 Nos. 300,000 nos 70%

3.Transmission Gears 1,200,000 Nos. 400,000 nos 70%

4.Axle Shafts 60,000 Nos. 60,000 nos 25%

5.Forgings 12,000 MT -- 40%

* On 2 Shift Basis


Capabilities gears

CAPABILITIES - GEARS


Capabilities forgings

Weight 0.5 Kg to 50 Kgs

Round ForgingMin. Dia 80 mm

Max. Dia 500 mm

Shaft ForgingsLength 1200 mm

Flange Dia 325 mm

CAPABILITIES - FORGINGS


Plant area in sq ft

PLANT AREA IN SQ. FT


Manpower

MANPOWER


Certification

CERTIFICATION

PUNJAB BEVEL GEARS LIMITED

( AN ISO/TS 16949: 2002 COMPANY)

(Excluding Product Design)

  • RECOGNISED STAR EXPORT HOUSE

  • AWARDED SILVER SHIELD FOR EXPORT PERFORMANCE DURING 2005-06 BY EEPC


Welcomes

CUTTING EQUIPMENT INSTALLED

CNC Turning Lathes22 Nos.

Vertical Machining Center03 Nos.

Gleason Crown Wheel 8 Sets

(608/609, 606/607, No.11 & No. 22)

Gleason Pinion7 Sets

(No.116 & No.16)

Oerlikon9 Nos. (SM3, S17, SKM1)


Welcomes

CUTTING EQUIPMENT INSTALLED

Transmission GearsHobbing 26 nos

Shaping 26 nos

Shaving 14 nos

Straight Bevel GearsGleason Coniflex114 02 nos

Gleason Coniflex104 02 nos

Coniflex WMW 26 nos


Welcomes

HEAT TREATMENT FACILITIES

  • Sealed Quench Furnaces

  • Continuous Gas Carburising Furnace

  • Gas Carburising Furnaces

  • Rotary Hearth Furnaces

  • Pusher Type Furnace

  • Quench Presses – Oerlikon, Klingelnberg, & Gleason

  • Tempering Furnaces

  • Manganese Phosphating Facilities

  • Shot Blasting Equipments

  • Straightening Presses


Welcomes

FINISHING EQUIPMENTS

  • Cylindrical Grinding Machines-10 Nos.

  • Internal Grinding Machines- 5 Nos.

  • Spline Grinding Machine- 1 No.

  • Lapping Machines

    • Gleason - 11 Nos.

    • (503/506/119/513/516)

    • Oerlikon (SKL-1)- 1 No.

  • Gear Testers-Gleason - 13 Nos.

  • (502/511/17-A)


  • Welcomes

    METALLURGICAL LAB FACILITIES

    • Full range of Hardness Testers

    • (Rockwell, Brinell, Vickers, Micro Vickers)

    • Hardenability (Jominy) Apparatus

    • Microscope with camera and image analyzer

    • Crack detection Equipment [Magnaflux]

    • Macro Etching

    • Manganese Phosphating Solution Analysis

    • Muffle Furnaces

    • Sample Cutting / Polishing Machines


    Welcomes

    METROLOGY LAB FACILITIES

    • Includes:

    • CMM with Gear Analyser

    • Lead and profile testers

    • Surface Roughness tester

    • Contouro Graph

    • Profile Projectors

    • Digital Temperature Calibrator

    • Wear Check Plug for Thread Ring Gauge Calibration


    Quality systems

    QUALITY SYSTEMS

    • RAW MATERIAL

    •  Forgings are received Heat Code wise duly

    • Isothermally Annealed/ Normalised.

    • Checks before processing are:

    • Visual Inspection for cracks and folds.

    • Check of chemical composition by Spectro Analysis.

    • Hardness.

    • Jominy Hardenability.

    • Micro structure and Inclusions.

    • Grain Size and Grain flow.


    Welcomes

    QUALITY SYSTEMS…….Contd.

    • IN-PROCESS

    • First off inspection &

    •   Patrol inspection at defined interval as per control plan

    • For Bevel Gears check tooth contacts in soft Gears

    • Before Heat Treatment inspection for all parts ensuring removal of any sharp edges and burrs.

    • For Bevel Gears Final Testing to ensure backlash at correct mounting distance, tooth contact, run out and marking mounting distance variations.


    Welcomes

    QUALITY SYSTEMS…….Contd.

    • HEAT TREATMENT

    • Batches are subjected to checks on:

    • EffectiveCase Depth

    • Core and Surface Hardness

    • Microstructure- Case & Core

    • Flatness & ovality of bore for Crown Wheels

    • Straightness for Shaft items

    • Magnetic particle inspection by Magnaflux


    Welcomes

    INVESTMENT COMMITTED

    • Additional Continuous Gas Carburising Furnace

    • Sealed Quench Furnaces

    • CNC Hobbers

    • CNC Shapers

    • CNC Shavers

    • CNC Internal Grinder

    • CNC External Grinders

    • CNC Gleason/Oerlikon, Dry/Wet Cutting System for Crown Wheel & Pinion (under consideration)


    Welcomes

    CUSTOMER PROFILE – DOMESTIC OEMs

    AUTOMOTIVE

    • TATA MOTORS

    • MAHINDRA & MAHINDRA

    • DANA INDIA

    • SCOOTERS INDIA

    • AMERICAN AXLE &

    • MANUFACTURING


    Welcomes

    CUSTOMER PROFILE – DOMESTIC OEMs

    AGRICULTURE

    • TRACTOR & FARM EQUIPMENT

    • INTERNATIONAL TRACTORS

    • JOHN DEERE EQUIPMENT

    • NEW HOLLAND TRACTORS

    • INDO FARM EQUIPMENT

    • STANDARD COMBINES


    Welcomes

    CUSTOMER PROFILE – DOMESTIC OEMs

    CONSTRUCTION EQUIPMENTS & OTHERS

    • JCB INDIA

    • TELCO CONSTRUCTION EQUIPMENT

    • ACTION CONSTRUCTION EQUIPMENT

    • EICHER MOTORS


    Welcomes

    CUSTOMER PROFILE – EXPORT OEMs

    • UZEL MAKINA SANAYI A.S., TURKEY

    • MEGA MOTORS COMPANY, IRAN

    • IRAN TRACTOR MFG COMPANY, IRAN

    • ARVIN MERITOR, BRAZIL


    Customer profile exports

    CUSTOMER PROFILE - EXPORTS

    We also Export our products to Importers, Gear Makers & After Markets in:

    USA , U.K., France, S. Africa, Indonesia, Malaysia, Thailand, Singapore, Burma, Syria, Egypt, Turkey, Bangladesh, Sri Lanka, Iran, Dubai, Italy, Argentina, Australia, Hungary, Germany, Brazil etc.


    Forging facilities at ludhiana

    FORGING FACILITIES AT LUDHIANA

    • Friction Belt Drop Hammer (1.00, 1.50, 2.00, 2.50, 3.00, 6.00, 8.00 M.T.)

    • Up Setter - 3 Inches & 6 Inches

    • Furnaces for Isothermal annealing & normalizing

    • Fully equipped die making facilities

    • Material testing facilities includes Spectro Meter & Universal Testing Machinealong withIzol Impact & Charpy Testing Machines

    • 100% back up with Captive Power

    • An ISO 9001: 2008 certified


    Facilities at sitarganj

    FACILITIES AT SITARGANJ

    • Green Field Plant having shed & flooring ready

    • Continuous gas carburising & sealed quench furnaces under commissioning at site

    • Cutting equipments identified & under movement to site

    • Key personnel identified

    • Production expected to start in December 2009

    • Production & capacity planned

      • Crown Wheel & Pinion- 120,000 Sets

      • Straight Bevel Gears - 300,000 Nos.

      • Transmission Gears - 400,000 Nos.


    Plant address

    PLANT ADDRESS

    PUNJAB BEVEL GEARS LIMITED

    B-44/1 & 52/2, Site-IV, Industrial Area,

    Sahibabad-201010, Ghaziabad (U.P) India

    Tel.: +91-120-2895386/2895320/2896075/2895344

    Fax: +91-120-2896099/2896059

    Email: [email protected]

    Web Site: www.punjabbevelgears.com


    Welcomes

    THANK YOU


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