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Celltrack™ MIU-02: Manual Machine Interface Unit

MIU-02 is a manual machine concept that allows for production on machines not connected to MIU-01. It records elapsed time and allows operators to change machine state. It also features a new type of logical "MUX" that can connect up to 16 manual machines to each MIU-02.

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Celltrack™ MIU-02: Manual Machine Interface Unit

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  1. Celltrack™ MIU 02

  2. Machine Interface Unit 02 - MIU 02

  3. Manual Machine Concept • Follows manual operations or • Production on a machine that is not connected to an MIU 01 • 2 types of manual machines • Elapsed time • MIU 02 records time from start • Operator can only change machine state • Delayed time • Operator enters manually the time spent in each machine state • Time not entered counted as “not connected”

  4. “MUX” for MIU 02 • A new type of logical “MUX” • Connect up to 16 “manual machines” to each MIU 02 • A manual machine can only be linked to 1 MIU02

  5. MIU 02 Features • Start job • Start any job not currently running on any other machine • Unscheduled • Scheduled on MIU 01 or MIU 02 • Finished • No limitations on number of concurrent jobs running • Stop job • Running on a manual machine • Scheduled jobs • display list of jobs on MIU 02 • ability to schedule jobs from client/server

  6. MIU 02 Features • Production Monitoring for manual jobs • Elapsed time • Good parts • Reject • Component traceability • SQC • Operator Code

  7. Scheduler • Machine connected to MIU01 in yellow • Machine connected to MIU02 in blue • Display in the machine inventory list • Delayed time • Always unconnected • Elapsed time • The current machine state

  8. Operator Interface – Main Menu Main menu---------W.O. code entry -------------- F1Machine code entry ----------- F2Enter machine status MIU 02 --- F3Function number -------------- F5

  9. Main Menu • Select Work Order • Select machine to access Work Order list • Change status for real time manual machine • Select function number

  10. Main Menu Main menu---------W.O. code entry -------------- F1Machine code entry ----------- F2Enter machine status MIU 02 --- F3Function number -------------- F5

  11. Task Menu • Enter production data • Start a job • On a manual machine • Enter the name of the manual machine • Stop a job • Running on any manual machine

  12. Task Menu Task menu---------Enter production data -------- F1Start Job --------------------- F2Finish Job ------------------- F5 F9 Abandon

  13. Select your required day Thursday 07/22/2004Wednesday 07/21/2004 Arrow Up/Down = next/previousEntry = selection F9 = cancel Wednesday 07/21/2004 Shift code : AMStart time : 07:00End time : 15:00 Arrow Up/Down = next/previousEntry = selection F9 = cancel < Job : 00000158 >Machine : IMM01WO : 04113Item : 770811943Ope : INJECTIONDesc : design1F1 = Actual Prod F2 = Reject F3 = Mat.BatchF4 = SQC F5 = Time F6 = Operator F9 = Cancel Data Entry • Select Day • Select Shift

  14. Production Data ACTUAL PRODUCTION ENTRY Number of Parts : F7 = Part/Boxes Mode F8=RTZ F9=Abort

  15. Part Reject short 0 silver 0 flash 24 black specks 0stains 0 insert problem 0streak mark 0 gloss 0break ejection 0 ejector marks 7deformation 12 sink marks 0sides out of tol 0 contamination 0glaze 0 machine rejects 0

  16. Operator Code • Provides comparable feature to MIU 01 • Trace login and logout • Store in “log file” and WO report on database • Increased traceability • Potential for Custom Applications • Optional • No locking if no login

  17. MIU 02- Dimensions

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