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Gas To Liquids Test Facility

Gas To Liquids Test Facility. GTL Process. Process Chemistry. GTL Background. BP has been working to advance GTL technology since mid-1980s. BP’s primary focus reduces reformer cost via Compact Reformer design ( 60% of total GTL cost) .

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Gas To Liquids Test Facility

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  1. Gas To Liquids Test Facility

  2. GTL Process Process Chemistry BP GTL Program

  3. GTL Background • BP has been working to advance GTL technology since mid-1980s. • BP’s primary focus reduces reformer cost via Compact Reformer design ( 60% of total GTL cost) . • Next step: Complete demonstration of new technology at GTL Facility. BP GTL Program

  4. Gas Commercialization GAS LNG, Re-injection, Power, Pipeline (CH4) Acetic acid SYNGAS Formaldehyde MTBE (CO + H2) Diesel Additives Methanol Syncrude Hydrogen Fuel Cells Olefins Ammonia Fuel Cells Green Fuels DME Urea Acrylonitrile Diesel Fuel Polyethylene Power Generation Ethylene Glycol Alpha-olefins LPG Alternative BP GTL Program

  5. Environmental Benefits of GTL Products • Diesel • No sulfur • No Nox • No aromatics – reduces soot • Naphtha • Almost purely paraffinic, low aromatics • Excellent chemical feedstock • Jet Fuel • No aromatics • No sulphur • Energy density lower than conventional jet fuel, need further testing BP GTL Program

  6. GTL Test Facility Objective • To demonstrate BP/Kvaerner new technologies (Compact Reformer • & F-T Catalyst) to provide confidence for building commercial scale GTL facilities. Project Scope • Converts ~ 3 mmscfd of natural gas to 300 bpd of syncrude. • Process consists of: • Compact Reformer (proprietary BP/Kvaerner design produces syngas). • Fischer-Tropsch Converter (proprietary BP catalyst produces paraffin wax). • Hydro-cracker (commercially available technology produces syncrude). BP GTL Program

  7. GTL Reformer Size Comparison with Conventional Steam Reformer Blue: World-scale reformer Red: Equivalent Compact Reformer BP GTL Program

  8. GTL Test Facility BP GTL Program

  9. Convertor BP GTL Program

  10. Compact Reformer BP GTL Program

  11. BP GTL Program

  12. GTL Test Facility Cost • Total Project Cost of $86 million with about $64 million spent through July 2001. Schedule • Started process unit work in Feb. 2001 (permits received). • Plant start-up planned for 1Q / 2Q 2002. • 5 Year Plant Life Estimated – maybe longer to test new technologies BP GTL Program

  13. GTL Test Facility Benefits to Local Economy • About $40 million of expenditures are expected to be spent in Alaska: • Permanent plant equipment and materials • Facility construction (Labor, Materials, Construction Equipment, etc.) • Additional BP/Kvaerner Staff • At peak construction, anticipate creating between 150 to 200 jobs. • During Operations Phase, approximately 20 Operations and Testing Team Staff, Maintenance and Trucking personnel. BP GTL Program

  14. BP GTL Program

  15. Beyond GTL-TF SOFC Status • Agreement signed with Seimans Westinghouse to purchase 250kw natural gas fuel cell. • $ 6.5 MM project • Located at GTL-TF / Power Administration and Warehouse Buildings • 100kw to Homer Grid • $2 MM DOE grant BP GTL Program

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