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1. Office of Air QualityCompliance and Enforcement Kaizen Roll-outFebruary 13, 2009
2. 2 Mapping Team
3. 3 Team Members Dave Cline
Becky Hayes
Craig Henry
Larry Howard
Janusz Johnson
Roger Letterman
Dan Murray
Phil Perry
Anthony Rench
Rick Reynolds
4. The Kaizen Approach Strong bias for action
Input from key stakeholders
Expertise from those doing the job
Emphasis on value-adding activities
Risk taking and “just try it” approach
Process review from the customer perspective
5. 5 Scope and Objectives
6. 6 The Current State
7. Compliance and EnforcementProcess Map 7
8. 8 What’s Wrong? A Sampling
9. 9 Designing the Future State
10. 10 Future State Process Map
11. 11
12. 12 Process Map Metrics
13. 13 Tasks Completed / To-Do
14. Tasks Completed / To-Do 14
15. 15 Value Added - External Receiving oral report at time of inspection
Receiving the inspection summary
Communicating with agency prior to issuing NOV
Correct compliance information in ECHO
Senior staff review of some enforcement cases
Receiving NOV and PAO
Ability to negotiate PAO with agency
Arriving at signed agreed order
16. Team Learnings – A Sample Where do I keep my butter?
Ask what the internal and external customers need – don’t assume
Continuous process – always looking for improvement opportunities
Looking for opportunities to use waiting time for other tasks
Little things add up
Importance of organization at the beginning – having all the tools you need
What level of security / feeling confident in our product do we need (how many reviews for QA / QC?)
Look for the root cause – don’t hide the waste
Start with the end in mind
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17. Questions 17