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IES 331 Quality Control . TQM / Quality Systems and Standards Week 15 September 13-15, 2005. Outline. Total Quality Management (TQM) Quality Improvement and Role of Employees Strategic Implications of TQM Six Sigma TQM in Service Companies Quality Awards and Setting Quality Standards

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ies 331 quality control

IES 331 Quality Control

TQM / Quality Systems and Standards

Week 15

September 13-15, 2005

outline
Outline
  • Total Quality Management (TQM)
  • Quality Improvement and Role of Employees
  • Strategic Implications of TQM
  • Six Sigma
  • TQM in Service Companies
  • Quality Awards and Setting Quality Standards
  • ISO 9000
achieving sustaining improving quality
Achieving-Sustaining-Improving Quality

Quality Control

Quality

Management

Quality Assurance

Quality Improvement

total quality management tqm
Commitment to quality throughout organization

Principles of TQM

Customer-oriented

Leadership

Strategic planning

Employee responsibility

Continuous improvement

Cooperation

Statistical methods

Training and education

Total Quality Management (TQM)
quality gurus
Walter Shewart

In 1920s, developed control charts

Introduced the term “__________________”

W. Edwards Deming

Developed courses during World War II to teach statistical quality-control techniques to engineers and executives of companies that were military suppliers

After the war, began teaching statistical quality control to Japanese companies

Joseph M. Juran

Followed Deming to Japan in 1954

Focused on _____________________

Quality Gurus
quality gurus cont
Quality Gurus (cont.)
  • Armand V. Feigenbaum
    • In 1951, introduced concepts of total quality control and continuous quality improvement
  • Philip Crosby
    • In 1979, emphasized that costs of poor quality far outweigh the cost of preventing poor quality
    • In 1984, defined absolutes of quality management—conformance to requirements, prevention, and “zero defects”
  • Kaoru Ishikawa
    • Promoted use of quality circles
    • Developed “____________” diagram
    • Emphasized importance of internal customer
deming wheel pdca cycle

1. Plan

Identify problem and develop plan for improvement.

4. Act

Institutionalize improvement; continue cycle.

3. Study/Check

Assess plan; is it working?

2. Do

Implement plan on a test basis.

Deming Wheel: PDCA Cycle
tqm and
TQM and…
  • … ____________
    • a relationship between a company and its supplier based on mutual quality standards
  • … ____________
    • system must measure customer satisfaction
  • … ____________
    • infrastructure of hardware, networks, and software necessary to support a quality program
quality improvement and role of employees
Quality Improvement and Role of Employees

Participative problem solving

  • ________________________________________________
  • every employee has undergone extensive training to provide quality service to Disney’s guests
quality circle

Organization

8-10 members

Same area

Supervisor/moderator

Training

Group processes

Data collection

Problem analysis

Presentation

Implementation

Monitoring

Problem Identification

List alternatives

Consensus

Brainstorming

Solution

Problem results

Problem Analysis

Cause and effect

Data collection and analysis

Quality Circle
strategic implications of tqm
Strategic Implications of TQM
  • _________________________
  • _________________________
  • _________________________
  • _________________________
six sigma
Six Sigma
  • A process for developing and delivering near perfect products and services
  • Measure of how much a process deviates from perfection
  • ____________ per million opportunities
  • Champion:
    • ___________________________________
black belts and green belts
Black Belts and Green Belts
  • ______________
    • project leader
  • ______________
    • a teacher and mentor for Black Belts
  • ______________
    • project team members
six sigma dmaic
Six Sigma: DMAIC

67,000 DPMO

cost = 25% of sales

3.4 DPMO

tqm in service companies
TQM in Service Companies
  • Principles of TQM apply equally well to services and manufacturing
  • Services and manufacturing companies have similar inputs but different ________________________
  • Services tend to be ________________________
  • Service defects are not always easy to measure because service output is not usually ___________ _________________________________________
quality attributes in service

“quickest, friendliest, most accurate service available.”

Quality Attributes in Service
  • Benchmark
    • “best” level of quality achievement one company or companies seek to achieve
  • Timeliness
    • how quickly a service is provided
baldrige award
Baldrige Award
  • Created in 1987 to stimulate growth of quality management in the United States
  • Categories
    • Leadership
    • Information and analysis
    • Strategic planning
    • Human resource
    • Focus
    • Process management
    • Business results
    • Customer and market focus
other awards for quality
USA national individual awards

Armand V. Feigenbaum Medal

Deming Medal

E. Jack Lancaster Medal

Edwards Medal

Shewart Medal

Ishikawa Medal

International awards

European Quality Award

Canadian Quality Award

Australian Business Excellence Award

Deming Prize from Japan

Thailand National Awards

____________________

Other Awards for Quality
iso 9000
A set of procedures and policies for international quality certification of suppliers

ISO 9000 Family Standards

_____________________

_____________________

_____________________

ISO 9000
iso 9000 family iso 9000
ISO 9000 FamilyISO 9000
  • Quality Management Systems— __________ __________________________________
  • Describes fundamentals of QM systems
  • Specifies the terminology for QM systems
iso 9000 family iso 9001
ISO 9000 FamilyISO 9001
  • Quality Management Systems— _____________
  • standard to assess ability to achieve customer satisfaction
  • Specifies requirements for a QM systems where an organization needs to demonstrate its ability to provide products that fulfill customer and applicable requirements and aims to enhance the customer satisfaction
  • “_______________”
iso 9000 family iso 9004
ISO 9000 FamilyISO 9004
  • Quality Management Systems— _____________ _____ _________________________________
  • guidance to a company for continual improvement of its quality-management system
  • Provide guidelines that consider both the effectiveness and efficiency of the QM system
  • Aim to improve the performance of the organization and satisfaction of customers and other interested parties
  • “_________________?”
implications of iso 9000 for local companies
Implications of ISO 9000 for Local Companies
  • Many overseas companies will not do business with a supplier unless it has ISO 9000 certification
  • ISO 9000 accreditation
  • A total commitment to quality is required throughout an organization
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