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WELDING #1

6 week Forecast. 90/60/30 day Forecasts. PRODUCTION CONTROL. State Street Assembly. Michigan Steel Company. Daily order. MRP. Weekly fax. 18,400 pieces/mo. 12,000 L 6400 R Tray = 20 pieces 2 shifts. 500 ft. coils. Weekly Schedule. Daily Ship schedule. Tues + Thurs. 1 x Daily.

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WELDING #1

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  1. 6 week Forecast 90/60/30 day Forecasts PRODUCTION CONTROL State Street Assembly Michigan Steel Company Daily order MRP Weekly fax 18,400 pieces/mo. 12,000 L 6400 R Tray = 20 pieces 2 shifts 500 ft. coils Weekly Schedule Daily Ship schedule Tues + Thurs. 1 x Daily ASSEMBLY #2 SHIPPING STAMPING #1 WELDING #1 WELDING #2 ASSEMBLY #1 I I I I I I Staging 1 1 1 1 1 C/T = 1 second C/T = 39 second C/T = 62 seconds C/T = 46 seconds C/T = 40 seconds C/O = 1 hour C/O = 10 mins C/O = 0 C/O = 10 mins C/O = 0 Uptime = 85% Uptime = 100% Uptime = 100% Uptime = 80% Uptime = 100% 27,600 sec. avail 2 shifts 2 shifts Production Lead time = 23.6 days 2 shifts 2 shifts EPE = 2 wks 27,600 sec. avail. 27,600 sec. avail. 27,600 sec. avail. 27,600 sec. avail. Processing Time = 188 sec. 46 seconds 1 second 39 seconds 62 seconds 40 seconds

  2. Two Kinds of Kaizen Senior Management FLOW KAIZEN PROCESS KAIZEN Front Lines Focus

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