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UNIVERSITI PUTRA MALAYSIA. OPERATION MANAGEMENT MGM 4147 (Group 5). HING YIAP KNITTING INDUSTRIES BERHAD. KEE LAI SIEN121047 MOHD HASIF BIN ABDUL RAHMAN133607 OOI SOON SEONG130778 CIK SANISAH BTE SALEH121039. OUTLINES. Company Background Fabric Process Fabric- Process Design

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OPERATION MANAGEMENT MGM 4147 (Group 5)

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Operation management mgm 4147 group 5

UNIVERSITI PUTRA MALAYSIA

OPERATION MANAGEMENTMGM 4147(Group 5)

HING YIAP KNITTING

INDUSTRIES BERHAD

KEE LAI SIEN121047 MOHD HASIF BIN ABDUL RAHMAN133607

OOI SOON SEONG130778 CIK SANISAH BTE SALEH121039


Outlines

OUTLINES

  • Company Background

  • Fabric Process

  • Fabric- Process Design

  • Fabric- Facility Layout

  • Reliability

  • Conclusion


Company backgroud

COMPANY BACKGROUD

  • Established in 1970

  • The principal activities

    • Manufacturing fabric

  • MS ISO 9001:2000 Quality Management Systems Certification


Company backgroud1

COMPANY BACKGROUD

Hing Yiap Knitting Industries Berhad

(Parent company)

Subsidiaries

Hing Yiap Trading Sdn Bhd

(Wholesaling of ready-made garments and fabrics)

Antioni Sdn Bhd

(sports-inspired fashion)

VFUSA Marketing

(young women’s lingerie)

BUMCITY Sdn Bhd

(a specialty lifestyle chain-store targeting teenagers and young adults)

Diesel Marketing Sdn Bhd

(street fashion),

B.U.M. Marketing (Malaysia) Sdn Bhd

(“B.U.M. EQUIPMENT” )

Bontton Sdn Bhd

(casual wear)


Fabric process assembly line work flow

IN

Raw fibers

(Cotton)

Cleaning

Carding

Roving

Drawing

Combing

Spinning

Knitting

(Yarn)

Fabric

OUT

FABRIC PROCESSAssembly Line Work Flow

Source: HING YIAP KNITTING INDUSTRIES BERHAD


Operation management mgm 4147 group 5

Cleaning

Carding


Operation management mgm 4147 group 5

Combing

Drawing


Operation management mgm 4147 group 5

fibers

Roving

Roving

Spinning


Operation management mgm 4147 group 5

Knitting


Process design

PROCESS DESIGN


Why continuous flow

Why Continuous Flow?


Outline 3

OUTLINE 3

Fabric- Facility Layout


Types of facility layout

TYPES OF FACILITY LAYOUT

BASIC

  • Process

  • Product

  • Fixed-Position

    HYBRID

  • Flexible Manufacturing systems

  • Cellular

  • Mixed-model assembly lines


Why in product layout

Why in Product Layout?


Outline 4

OUTLINE 4

Reliability

Refers to the ability of …

  • product

  • part

  • or system

    To perform its intended function under certain set of conditions


Quality measurements

QUALITY MEASUREMENTS

  • WEIGHT

  • Defect(Missing Warp, Reed Marks, Hole & Dark Yarn)

  • Width

  • Strength

  • Elongation

  • Pilling Resistance

  • Lightness (Color) Measurement

  • Cleanliness

HING YIAP KNITTING INDUSTRIES BERHAD determine their productivity based on weight


Step 1 calculation

1

1

.998

1

1.006

1

Step 1 : Calculation

Actual weight of output

Design weight of output


Operation management mgm 4147 group 5

Reliability for weight

= average of percentage in the control range

= 100%+100%+100%+100%+100%+100%6

= 100%

Step 2:

Find the percentage of output weight fulfills the requirement

As long as all the actual output (Weight) falls within the range, it considered as 100% of reliability

Range 0.998 – 1.006


Conclusion

CONCLUSION

HING YIAP KNITTING INDUSTIES BERHAD

(100% Cotton Fabric)

  • CONTINUOUS FLOW

  • PRODUCT LAYOUT

  • RELIABILITY = 100%

Thank You


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