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Another Modular Focal Plane: Part 2 – FP assembly

Another Modular Focal Plane: Part 2 – FP assembly. Bruce C. Bigelow University of Michigan Department of Physics 5/17/04. Modular focal plane assembly. Motivations: install/remove single detectors from “front” of FP assemble detectors in modules of 3 x 3

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Another Modular Focal Plane: Part 2 – FP assembly

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  1. Another Modular Focal Plane:Part 2 – FP assembly Bruce C. Bigelow University of Michigan Department of Physics 5/17/04

  2. Modular focal plane assembly Motivations: • install/remove single detectors from “front” of FP • assemble detectors in modules of 3 x 3 • simplify assembly, integration, and test • reduce part counts, simplify part design • simplify part fabrication • individual module thermal control (Vis vs. IR) • optimize materials for detector packages (CTE) • local, discrete control of focal plane surface height • minimize mechanical mass • minimize thermal time constants • minimize gravity deflections for ground testing • maximize resonant frequencies

  3. Focal Plane Baseplate Requirements: • final focal plane flatness: +/- 25 microns • detector temperature stability +/- 1K • high stiffness – high first resonance This talk: • sample base-plate designs • two materials examined • base-plate FEA

  4. FP Baseplate design and FEA • Design of baseplate • consider Al 7075 and Moly MZT materials • three mounting points to optics bench via bipods • bipods not included in design or FEA • cut-outs for detector access

  5. Focal plane base-plate - front Note webs in access holes – not in FEA models

  6. Focal plane base-plate - back Base-plate rib structure – simpler than FEA model

  7. Focal plane fully populated

  8. FP Baseplate design and FEA • FEA • consider Al 7075 and Moly MZT materials • Moly plate is 50 mm thick: 31 Kg • Al. plate is 75 mm thick: 13 Kg • sub-array loads modeled with point masses • static and dynamic analyses completed

  9. FP Baseplate FEA rib thickness: red - 6 mm purple - 5 mm cyan - 6 mm blue - 10 mm

  10. FP Baseplate FEA sub-modules as point masses 1.0 kg 0.5 kg 16 Kg total sub- module mass

  11. FP Baseplate FEA – Al 7075 (meters) Gy, Y deflections – 1.8 microns max

  12. FP Baseplate FEA – Al 7075 (meters) Gy, Z deflections – 2.1 microns PV

  13. FP Baseplate FEA – Al 7075 (meters) Gz, Z deflections – 4.8 microns

  14. FP Baseplate FEA – Al 7075 • Mode/Freq. • 227 Hz • 238 Hz • 261 Hz • 325 Hz • 522 Hz Dynamic analysis – first mode

  15. FP Baseplate FEA – MZT (meters) Gy, Y deflections – 0.8 microns PV

  16. FP Baseplate FEA – MZT (meters) Gy, Z deflections – 1.1 microns PV

  17. FP Baseplate FEA – MZT (meters) Gz, Z deflections – 4.2 microns PV

  18. FP Baseplate FEA – MZT • Mode/Freq. • 249 Hz • 258 Hz • 290 Hz • 491 Hz • 654 Hz Dynamic analysis – first mode

  19. Baseplate FEA Summary

  20. FP Modular Baseplate • Conclusions: • sample designs stiff, high resonances • flatness specs met in two orientations (and probably all) • consider other substrate materials (Ti, CF)? • refine interfaces • spectrograph, BITE sources, cryostat mounts • thermal links, detect. wiring, baffles, shields • optimize design for loads and material (ribs, thicknesses, etc)

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