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Home Away. Prior Art – Traditional Cut-And-Sew. Cross section of IP. Substrate. Skin. Develop patterns Cut individual pattern pieces Stitch pieces together. Retainer. Injection mold retainer (id material used) Add spacer fabric Heat in oven. Retainer with spacer fabric. Skin.

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Prior art traditional cut and sew
Prior Art – Traditional Cut-And-Sew

Cross section of IP

Substrate

Skin

Develop patterns

Cut individual pattern pieces

Stitch pieces together

Retainer

  • Injection mold retainer (id material used)

  • Add spacer fabric

  • Heat in oven

Retainer with spacer fabric

Skin

Retainer in oven

  • Labor intensive

  • Many process steps

  • Different materials utilized

  • Variability based on skill of operator

  • Combine skin to retainer

  • Manual wrap = 1 – 2 hours

Wrap retainer with skin

Laser score



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