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2. Compliance with Standards. Process Safety Management for Bioethanol. Fires in the ethanol industry. Flashpoint of Ethanol. 55 °F. OSHA 1910.106. OSHA 1910.119. Process Safety Regulations. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9760.

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2. Compliance with Standards

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2. Compliance with Standards

Process Safety Management for Bioethanol

This material was produced under grant SH-19479-09-60-F-36 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.


Fires in the ethanol industry


Flashpoint of Ethanol

55 °F


OSHA 1910.106


OSHA 1910.119

Process Safety Regulations

http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9760


Material Safety Data Sheet (MSDS)

OSHA 1910.1200 requires that you have an MSDS for every hazardous chemical at your plant.

CCPS encourages you to obtain several MSDS’s from the Web and compare that with the MSDS you received from your supplier.


NFPA Diamond


NFPA Diamond for Ethanol

1 Slightly toxic

2 Moderately toxic

3 Seriously toxic or suspected small animal carcinogen, mutagen or teratogen.

4 Extremely toxic or known or suspected human carcinogen

1


NFPA Diamond for Ethanol

1 Slightly flammable

2 Moderately flammable

3 Seriously flammable

4 Extremely flammable

3


Avoid Open Flames


Avoid static sparks


Bonding and Grounding

Bonding

Grounding

Grounding


NFPA Diamond for Ethanol

0


NFPA Diamond for Ethanol

3

1

0


Use ATC foam for ethanol fires


Imperial Sugar


Corn Dust Is Explosive


Grain Dust Explosions


Avoid Dust Accumulation


Provide access to all hidden areas


Explosion Proof Vacuum


Relief Valve Location

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Written checklists


Remaining Course Material

  • Overview of Process Safety

  • Compliance with standards

  • Process Hazard Analysis

  • Standard Operating Procedures

  • Safe work Procedures

  • Mechanical Integrity

  • Management of Change

  • Auditing Process Safety systems

  • Emergency response procedures


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