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SOY OIL PROCESSING INDUSTRY

SOY OIL PROCESSING INDUSTRY. GREEN PRODUCTIVITY CONCEPT. PRESENTED BY: MALAYSIA BOLEH RESEARCH & CONSULTANCY. MALAYSIA BOLEH RESEARCH & CONSULTANCY. MALAYSIA BOLEH RESEARCH & CONSULTANCY. MR. MOHD HILMI MOHD IDRIS MS. ADLINA SNAWI MR. MUHAMMAD SUFFIAN AHMAD

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SOY OIL PROCESSING INDUSTRY

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  1. SOY OIL PROCESSING INDUSTRY GREEN PRODUCTIVITY CONCEPT PRESENTED BY: MALAYSIA BOLEH RESEARCH & CONSULTANCY

  2. MALAYSIA BOLEHRESEARCH & CONSULTANCY

  3. MALAYSIA BOLEH RESEARCH & CONSULTANCY • MR. MOHD HILMI MOHD IDRIS • MS. ADLINA SNAWI • MR. MUHAMMAD SUFFIAN AHMAD • MR. ABDUL MAJID IBRAHIM • MR. SHAHRUDDIN KASSIM • MR. ZAKARIA ABU HASAN • MR. FAZIL MAT ZAIN • MS. ZURAIDAH KORNAIN • MS. ZAUYAH TARMIZZI • MR. MARZUKI ZAINAL ABIDIN

  4. PROCESS FLOW DIAGRAM

  5. Process Flow Diagram Testing SEED UNLOADING & CLEANING SECTION Yard Big Silos Day Silo screener De-Stoner PREPARATORY SECTION Cracker Cooker Flakers SOLVENT EXTRACTION PLANT Dryer Extractor WET DOC DT-DC cyclone Economiser Screener Oversized lump Evaporator Lump-crusher Mixing & Packing Stripper Cum Dryer Storage Tanks Storage Tanks CRUDE OIL DOC

  6. SEED UNLOADING & CLEANING SECTION Testing Yard Big Silos

  7. Day Silo screener De-Stoner Cracker PREPARATORY SECTION Cooker Flakers Dryer

  8. SOLVENT EXTRACTION PLANT Extractor DT-DC WET DOC cyclone Economiser Screener Oversized lump Lump-crusher Evaporator Mixing & Packing Stripper Cum Dryer Storage Tanks Storage Tanks CRUDE OIL DOC

  9. MATERIAL FLOW DIAGRAM (Hexane)

  10. Material Flow Diagram SOLVENT EXTRACTION PLANT Extractor DT-DC (Miscella+Hexane) Economiser Cyclone Evaporator Stripper Cum Dryer Condenser (Jet + Chiller) Loss Water-Solvent Separator DOC MISCELLA

  11. MAJOR WASTE STREAMS/AREAS OF LOSSES

  12. MAJOR WASTE STREAMS/AREAS OF LOSSES

  13. MAJOR WASTE STREAMS/AREAS OF LOSSES

  14. FISHBONE DIAGRAM

  15. FISHBONE DIAGRAM Economiser Leakage Hexane supply system Evaporator MACHINE Chiller condenser Hexane/water seperator Stripper (Dryer) Hexane Loss ENVIRONMENT RTE Jetcon Poor air quality Hexane recovery system Inefficient machine RTE DT-DC High humidity Process control not effective Human error Poor soy seed quality Poor hexane quality Lack of training No standard operating procedure Lack of motivation Poor steam quality Poor equipment calibration MAN METHOD MATERIAL

  16. PROPOSED GP OPTIONS

  17. GP OPTIONS

  18. GP OBJECTIVES & TARGETS

  19. GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

  20. GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

  21. GP CONSULTANCY REPORT BY “MALAYSIA BOLEH” TEAMSOY BEAN OIL REFINING PROCESS

  22. GP POLICY

  23. GP : POLICY We are committed to : • Answer the societal demands for higher productivity in a sustainable manner with preserving the environment. • Ensure the natural environment on which society depends is not degraded and polluted. • Make a better and cost-effective approach in implementing efficient and innovative GP solution. • Assist other companies in gaining their competitive advantages and cost-effective reduction of waste and emissions.

  24. Terima kasih !!! Thank You For Your Attention, ... Arigatoo Gozaimasta.

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