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System of Insuring C ompliance, Maintenance and Q uality P roducts from Industry: S teel T ubes and P ipes in Russian Federation Market, T echnical requirements, Trends Harmonization of national standards with I nternational and Internationally recognized. Igor Pyshmintcev

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System of insuring c ompliance maintenance and q uality p roducts from industry

  • System of Insuring Compliance, Maintenance and Quality Products from Industry:

  • Steel Tubes and Pipes in Russian Federation

  • Market, Technical requirements, Trends

  • Harmonization of national standards with International and Internationally recognized

Igor Pyshmintcev

Deputy Chief Engineer for R&D of TMK,

General Director of Russian Research Institute of the Tube and Pipe Industries

2014


G lobal operation and sales

Global Operation and Sales

4,4 million tons of pipes were shipped in 2013 by TMK – globally biggest supplier of pipes for oil and gas industry

Pipe Maintenance Department

Truboplast

Sinarsky

Seversky

Moscow

RosNITI

Central Pipe Yard

Orsky

Edmonton

Cologne

Calgary

Astana

Volzhsky

Resita

Zurich

Kaztrubprom

Tagmet

Artrom

Lecco

Beijing

Camanche

Baku

Brookfield

Ashgabat

Geneva

Wilder

Koppel

Tulsa

Ambridge

Odessa

Blytheville

Houston

Baytown

Dubai

Management

Abu Dhabi

Sohar

Production

Oil and gas service

R&D centers

Sales

Cape Town

Source: TMK

2


R d directions in tmk

R&D Directions in TMK


Research institute for the tube and pipe industries rosniti

Research Institute for the Tube and Pipe Industries (RosNITI)

  • Established in 1961

  • In ТМК since 2007

  • Biggest in Russia research center focused to pipe making technologies and new tubular products

  • 6 departments, 18 laboratories

  • Test Laboratory is Accredited by national accreditation organization

  • Certification Body

  • Secretariat of national standard technical committee Steel and Cast Iron Tubes and Pressure Vessels

  • 100 engineers and technicians, 17 PhD degree, 3 Dr.Science degree

Objectives:

  • New Steels and Composition Design

  • Corrosion Protection& Prevention

  • Polymer Coating

  • Product behavior

  • Process Simulation, Design and Development;

  • Welding;

  • Forming;

  • Pressing

  • Finishing

  • Tooling

  • Testing


Standards in innovation chain

Standards in Innovation Chain


System of insuring c ompliance maintenance and q uality p roducts from industry

Russian Market: Production, Consumption and Export of Steel Pipes


System of insuring c ompliance maintenance and q uality p roducts from industry

Production in Russia by sorts, thousands tons, %

2012 г.

2011 г.


System of insuring c ompliance maintenance and q uality p roducts from industry

Leading Russian Producers of Pipes , thousand tons., %

Biggest Russian Pipe-making

Companies:

TMK

OMK

ChTPZ

+ Severstal


System of insuring c ompliance maintenance and q uality p roducts from industry

Expected domestic market growth to 2020 basing on metallurgy development strategy

Thousand tons

Oil and Gas Machining Construction Industry


System of insuring c ompliance maintenance and q uality p roducts from industry

TС 357 “Steel and Cast Iron Pipes and Pressure Vessels”

«Federal Agency on Technical Regulation and Metrology»

TС 357 Technical Committee for Standardization “Steel and Cast Iron Pipes and Pressure Vessels”

Secretariat in RosNITI

SC1 «Therminology, cassificationand definitions»

RosNITI

SC2 «Seamless pipes»

Chelyabinsky pipe rolling works

SC 3«Welded Pipes»

OMK

SK 4 «Pipeswithcorrosion protection coatings»

RosNITI

SC 9 «Technical delivery conditions for steel tubes for pressure purposes» C&D

SC5 «Cast iron pipes»

RosNITI

SC6 «Pressure vessels»

RosNITI

SC 7 «Pipes with threaded connections»

TMK

SC 8 «High strength alloy pipes»

RosNITI


System of insuring c ompliance maintenance and q uality p roducts from industry

  • TC 357 «Steel and cast iron pipes and pressure vessels»

Standards widely used in Russian pipe industry

Line pipes

Cast Iron pipes

11,25%

(9)

3,75%

(3)

Threaded

Corrosion resistant steel pipes

22,5%

(18)

8,75%

(7)

General application

23,75%

(19)

80standards

10%

(8)

2,5%

(2)

Profiles

2,5%

(2)

8,75%

(7)

6,25%

(5)

Bearing pipes

Semi finished

Pipes for machining

Pressure vessels


System of insuring c ompliance maintenance and q uality p roducts from industry

Трубные

заводы

Pipe producing plants

Члены

ТК

357

НО

«ФРТП»

Members of TC

Перспективные

планы

Foundationfor the tube and

pipeindustries development

по стандартизации

ТК Нефтегазового комплекса

и

ТК

357 и его

др. потребители труб

Long

-

term

plans

on

Подкомитеты

The ТС «Oiland

standardization

gasindustries», pipe customers

etc.

357

and

subcommittees

Планы

по стандартизации

ОАО

«РосНИТИ»

ISO, CEN и др.

JSC “Russian

Plans

on

standardization

ISO,

Research Institute of

CEN,

etc

.

the Tube and Pipe

Industries”

Трубные

холдинги

Tube

companies

Planning of work for TC 357

РСПП (комитет по техническому

регулированию, стандартизации и

оценки соответствия)

RSPP(Committee for Technical Regulation, Standardization and Conformity Assessment)

From 90 to 100% of Standardization in this field is funded by Business


System of insuring c ompliance maintenance and q uality p roducts from industry

Correspondence of ТC357 activity (Russia) andISOCommittees


System of insuring c ompliance maintenance and q uality p roducts from industry

National TC 357 «Steel and cast iron pipes and pressure vessels»

Harmonization (in modified or identical form) of standards for oil and gas industries withISO standards

Currently in process new standards to be revised and implemented as national

10 %

Planned for next three yearsto be revised and implementedISO as national

15 %

Harmonization level of existing

standards

100%


System of insuring c ompliance maintenance and q uality p roducts from industry

Basic Measurements Standards in Industrial Practice


System of insuring c ompliance maintenance and q uality p roducts from industry

Thank you for attention!

For more information: www.rosniti.ru; www.tc357.ru


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