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System Platform – An introduction. Jaco Markwat – Wonderware SA Gauteng East Regional Manager. Agenda. Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion. Who is Wonderware?.

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System platform an introduction

System Platform – An introduction

Jaco Markwat – Wonderware SA

Gauteng East Regional Manager


Agenda

Agenda

  • Introduction

  • Traditional approach versus Wonderware System Platform

  • Features and Benefits of the Platform

  • Considerations

  • Conclusion


Who is wonderware

Who is Wonderware?

  • Wonderware, a business unit of British-based Invensys plc, was established in April 1987

  • Confirmed the leading supplier of industrial automation and information software solutions worldwide

  • Wonderware has sold over 500,000 software licenses to date.

  • One-third of the world's plants run Wonderware software solutions.


Wonderware everywhere 500 000 active software licenses

500,000

457,362

450,000

Over 52% of active Wonderware

licenses date from 2005 or later

400,000

377,125

350,000

300,000

263,812

Licenses

250,000

217,475

200,000

179,512

141,886

150,000

111,212

100,000

78,252

40,899

50,000

-

1999

2000

2001

2002

2003

2004

2005

2006

2007

Cumulative Licenses

Wonderware Everywhere500,000+ Active Software Licenses


Industry spread fy2008

Industry Spread FY2008

Power Generation

& Distribution

Food & Beverage

Iron/Steel/Base Metals

12%

19%

11%

40%

Metal/Refining


Frost sullivan survey

Frost & Sullivan Survey

Automation and Control Solutions

in the AfricanMetals and Mining Industry

Wonderware

33.4%


Uncertainties in the market

Uncertainties in the Market

Economiccrisis

Market Volatility


Need for focus

Need for Focus

AccelerateROI

DecreaseTCO

ContinuousImprovements

Value Focus


Protecting your investment

Protecting your investment

  • Your largest investment is in engineering and customization.

  • Broken upgrade paths creates costs far beyond the cost of software.

  • A broken upgrade path creates a barrier for change – the system becomes stale.

  • The underlying system should enable you to leverage new hardware and software without having to re-create the solution.


Wonderware system platform benefits

Wonderware System Platform Benefits

  • Provide flexible and robust automation solution

  • Reduce life-cycle cost of ownership

  • Provide building blocks for plant floor information

    • Equipment Utilisation

    • Production information & Reporting

    • Vertical Integration


Wonderware software solutions

ERP

(SAP, Oracle, Microsoft..)

Database Applications

Specific Function

Modules

System

Platform

Clients

LIM Systems

Empowering All Roles in the Plant

Device, Application, Enterprise Integration

Asset

Management

Specific Function

Modules

Specific Function

Modules

Devices

Wonderware Software Solutions

System

Inter-operability

Production & Manufacturing Activities

Information/Plant

Visibility

Industry Applications

Industry Packs

Base Template Libraries

Microsoft Technology & Industry Standards


System platform services

System Platform Services

Not a Server, but a Provider of Services…

PDA

Browser

Tablets

Panels

Terminal

Services

Device Integration

Alarming

Historization

Trending

Event Logging

Security

Redundancy

Configuration Management

Software Deployment

Revision Control

Facility Model

Scripting

.Net Framework

Visualization

SPC/SQC

Telephonic Notification

Reporting

Data Mining

Downtime/OEE

Statistical Analysis

Business System Integration

Deployment Model

HMI

Phone

Pager


Enabling operational breakthroughs

Empowering All Roles in the Plant

Issue:

Needs:

Amount of information

Robust & Reliable

Consistent

Limited screen size

Visibility to disparate data sources

Compatibility with Legacy system

Clutter free and intuitive

Built-in diagnostics and Status

Empower operations personnel with actionable views of enterprise-wide information

Enabling operational breakthroughs

IT & Infrastructure

Engineering

Operations


Enabling engineering breakthroughs

Enable engineers to build intuitive, reliable and maintainable applications for operations

Issue:

Needs:

Empowering All Roles in the Plant

  • Save valuable engineering time

  • Collaborative development

  • Reduce implementation errors

  • Adv. Graphics tools and reusability

  • Standardization, Secure & intuitive

Customization

Amount of Scripting

Maintaining many

applications

Enabling engineering breakthroughs

IT & Infrastructure

Engineering

Operations


Enabling it breakthroughs

Needs:

Issue:

Central Management

Extensibility

Diagnostics

Large scale deployment

Make it much easier, less time-consuming and less costly do this

  • Integrate with other IT apps

  • Newer Technology - .NET etc.

  • Common tools, Application Integration

  • High Availability, Security Patch Mgmt

  • Scalability on multiple dimensions

Empowering All Roles in the Plant

Enabling IT breakthroughs

IT & Infrastructure

Engineering

Operations


Enabling interoperability breakthroughs

ERP

(SAP, Oracle, Microsoft..)

Database Applications

LIM Systems

Device, Application, Enterprise Integration

Asset

Management

Devices

Enabling interoperability breakthroughs

Needs:

Architecture Flexibility

Scalability

Data Access,

Clients

Capability

Standardization

Independent of hardware

Common Configuration

Engineering Reusability

Common platform for

HMI, Supervisory,

SCADA, MES, EMI Apps.

IT & Infrastructure

Engineering

Operations


Agenda1

Agenda

  • Introduction

  • Traditional approach versus Wonderware System Platform

  • Features and Benefits of the Platform

  • Considerations

  • Conclusion


The good old days

The Good Old Days…

Operators:

Immediate access to real-time information

Close to the process to do something about it…

Rest of business:

Run on paper (latency)…

HMI Displays

The 1990’s

Operator

PLC’s

Machines


Manufacturing systems legacy

MES

Data Collection, Traceability, Asset Monitoring, Reporting, LIMS, Production Analysis, Scheduling

SCADA / HMI

SCADA / HMI

SCADA / HMI

Plant Area 2

Production Process

PLC’s

PLC’s

Standard Control

Modules

Standard Control

Modules

Manufacturing Systems Legacy

  • Bulk of System Investment in the last decade was here!

ERP, Maintenance, Office Systems, Reporting

  • Gap between ERP and Manufacturing Systems

  • Custom Integration

  • Difficult to Integrate

  • No Unifying Architecture

  • High cost of ownership(Multiple Apps)

  • No Flexibility

Plant Area 1

Alarming

Alarming

Alarming

Scripting

Scripting

Scripting

  • Poor Standards Management

  • Limited Scope

Security

Security

Security

PLC’s

Standard Control

Modules


Today businesses are run so much faster

Today… Businesses are run so much faster

Operations

Engineering

Maintenance

Plant Mgt

HMI Displays

Web Based

Reports

Trends

KPI Dashboards

HMI

Maintenance

Applications

Databases

Lab Systems

Planning Systems

PLC’s

Machines

Lines

Sites

The 1990’s

The 2000’s

Plant Roles

Operator

Info Displays

Data Sources

PLC’s

Machines

Plant Assets


Wonderware system platform approach

Plant 2

Product Tracking & Genealogy:

PLC’s

PLC’s

Standard Control

Modules

Standard Control

Modules

Wonderware System Platform Approach

ERP, Maintenance, Office Systems, Reporting

  • Standards Based (S95) Integration

    • SAP xMII (NetWeaver)

    • WWEI

    • MS .NET

Plant 1

ArchestrA

SAP xMII / Web Services / XML / MS .NET

Production (~MES) and Performance Management

(Modular Approach)

Resource Allocation and Status:

Economy of SCOPE

Data Collection

Quality Management:

Dispatching Production Units:

Other …..

Process Management:

Performance Analysis:

  • Unified Architecture

  • Single Plant Model

  • Security

Security

  • Application Development Services

Application Development

  • Information Delivery & Visualisation Services

Info Delivery & Visualisation

  • Information & Data Management Services

Information Management

  • Standards & Engineering Reuse.

  • Industrial Domain Features (Redundancy)

Industrial Domain Features

Economy of SCALE

S/W & Device Connectivity

  • Software and Device Connectivity

PLC’s

Standard Control

Modules


Wonderware architecture

Wonderware Architecture

Modules

Batch

Exec

Mfg

Exec

Equip

Operations

Mfg

Quality

Mfg

Performance

Production Services

Production

Toolkits

Equip

Performance

Information Server

(Portal)

Production

Content

InTouch HMI

Analysis Client

Reporting Client

System Platform

Enterprise Connectivity

Connectivity (to Foreign Data Sources)

Production Model

Application Server

Historian

Unified

Engineering

& Admin

Tools

3rd Party

Data Bases

3rd Party S/W Applications

3rd Party

Controllers

Wonderware Clients (Desktop or Web)


Real world

Real world?

Plant Model

  • Plant & Equipment context

  • Alarm structure

  • Online additions & changes

Plant 1

Area 1

Area 2

Plant 2

Site

Area 1

Area 2

Area 3


Architecture

Historian

DB

SQL

Plant 1

Plant 2

IDE

IDE

Site

Smelter

Mines

Shaft 1

Milling

Flotation

Shaft 2

PLC

PLC

Control Modules

Control Modules

One Application (Galaxy)

Architecture

Development

Runtime

IDE

MS SQL

Galaxy

Repository


Extensive new feature set compelling new value

Extensive New Feature SetCompelling New Value

Allow engineers to build intuitive, reliable and maintainable HMI, SCADA, and MES applications using a single, high-productivity software platform that helps reduce time / costs and errors.

IT

Effectiveness

Make it much easier, less time-consuming and less costly to integrate and manage secure, integrated operations applications - on an ongoing basis.

Engineering

Effectiveness

Empower operations personnel with intuitive views of the right enterprise-wide information in order to improve operational efficiency, reduce training costs, and minimize unplanned application downtime.

Operational

Effectiveness

  • New ArchestrA graphics, Graphics tools, New Editor

  • Standardization, Templates and instances,

  • Change Propagation, Collaborative team development,

  • Scripting support, Custom Properties,

  • .NET controls, NET container, Data aware controls

  • Central Deployment

  • Built-in diagnostics, Security,

  • Compatibility with other systems

  • Central repository, Common Configuration, Integrated platform

  • Node by node upgrade, Extensibility

  • Migration and coexistence

  • New animations, scalable faceplates, Clutter free screens, New look and feel, symbol collection

  • Application Integration

  • Quality and status information,

  • Multi-monitor support,


Agenda2

Agenda

Introduction

Traditional approach versus Wonderware System Platform

Features and Benefits of the Platform

Considerations

Conclusion


Strengths of wonderware system platform

Strengths of Wonderware System Platform

  • Scalability

  • Security

  • Standards

  • High Availability

  • Software Management


Scalability

Application ObjectServer Only

IntegratedSingle Node

DistributedPeer to Peer

Single ServerMulti Client

Distributed Multi ServerMulti Client

Scalability

1,000,000 I/O

  • Application can grow as requirements change

  • I/O measured as external I/O only (excludes internal)

250 I/O


Strengths of archestra

Strengths of ArchestrA

  • Scalability

  • Security

  • Standards

  • High Availability

  • Software Management


Security

Security

  • Either dedicated or can use Microsoft Domain security

  • Benefits

    • New staff added to “Operator” group get the right authority

    • When staff leave and are removed from the domain they are no longer able to access the automation application

    • Simplifies management of user logons

    • One password


Strengths of archestra1

Strengths of ArchestrA

  • Scalability

  • Security

  • Standards

  • High Availability

  • Software Management


Equipment centric objects powerful and multi faceted

Equipment centric objects:Powerful and multi-faceted

Inputs/Outputs

Graphic symbols

Logic/Scripting

Faceplates

Historical Information

Alarms and events

Security


Inheritance

XV101

XV102

$Valve-3Way

XV103

$Valve-2Way

XV104

DEVELOPMENT

Inheritance

Application

Model

Application Standards

$Control Module

TEMPLATES (CLASSES, PARENTS)

INSTANCES (OBJECTS)


Strengths of archestra2

Strengths of ArchestrA

  • Scalability

  • Security

  • Standards

  • High Availability

  • Software Management


Application layer availability

AOS

AOS

Application layer availability

  • Non-redundant system

  • The server handles all data.

  • If the server is lost then the clients lose connection to data.

    • InTouch

    • InSQL

    • Other AOS Nodes

  • Redundant System

  • Redundant servers maintain synchronized data through dedicated network.

  • If the primary server is lost the backup server will take over where the primary left off. The switch is transparent to the clients.

  • Configuration is done through a check box on the AppEngine.

Client Server Architecture

InTouch

InTouch

InTouch

InTouch

Historian

PLC


Redundancy configuration

Redundancy configuration

  • AppEngine

    • Enable Redundancy

    • Set up parameters


Strengths of archestra3

Strengths of ArchestrA

  • Scalability

  • Security

  • Standards

  • High Availability

  • Software Management


Software management

Software Management

  • All software developed and deployed from galaxy repository.

    • Multiple developers

    • Provides audit trail and security

    • Software installation

  • Develop functionality using true object based environment

    • Simplifies development across multiple devices and process monitoring points.

  • Object Viewer provides diagnostic support from any computer on the control network (with security)


Agenda3

Agenda

Introduction

Traditional approach versus Wonderware System Platform

Features and Benefits of the Platform

Considerations

Conclusion


Ordering system platform

Ordering System Platform

Step 1:System Platform - Select the appropriate Galaxy IO with History level for the System Platform.

Step 2:System Platform Options-Additional Platforms, Historians, DA Servers

Step 3:Wonderware Client Parts Choose One or More

Step 4: Select Customer Support


Order wonderware clients

Order Wonderware Clients

  • InTouch for System Platform Visualization Client

    • With Trending

    • Without Trending

    • Read-only

  • Web Information Client

    • Information Server v3.0 Advanced Reporting and Analysis Client License

  • Reporting and Analysis Client

    • ActiveFactory 9.2- Trend, Excel, Reports


Local archestra certified systems integrators

Local ArchestrA Certified Systems Integrators

  • Formal Wonderware Product exams

  • Submit a successful ArchestrA project

Quad


Agenda4

Agenda

Introduction

Traditional approach versus Wonderware System Platform

Features and Benefits of the Platform

Considerations

Conclusion


Conclusion

Conclusion

  • Reusable Standards and Ease of use reduce total cost of ownership by design.

  • Strongly aligned with Microsoft (no duplication of technology)

  • Make production information available to all role players

  • Large local and international installed base


System platform an introduction

Powering intelligent plant decisions in real time.


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