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Fermilab FY07 ILC R&D

Robert Kephart Fermilab. Fermilab FY07 ILC R&D. Introduction. Fermilab will play a special role in the ILC In the ILC era it will be the only remaining U.S. laboratory dedicated to High Energy Physics It is also the designated host site for the ILC if it is hosted in the United States

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Fermilab FY07 ILC R&D

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  1. Robert Kephart Fermilab Fermilab FY07 ILC R&D

  2. Introduction • Fermilab will play a special role in the ILC • In the ILC era it will be the only remaining U.S. laboratory dedicated to High Energy Physics • It is also the designated host site for the ILC if it is hosted in the United States • EPP2010: Strongly endorsed the ILC • Recommended a “strong and vital Fermilab” • And said “ Fermilab must play a major role in advancing the priorities identified in this report” • Pier Oddone: ILC is our # 1 long term priority • The vast majority of the proposed FY07 R&D effort at FNAL is focused on crucial R1, R2 R&D issues (namely cavities & cryomodules) • In FY06 FNAL engaged in the ILC in a major way. ILC ART Review

  3. Introduction • FNAL’s FY06 effort: • ILC (funded via the GDE) is ~ $ 12.0 M. • SCRF infrastructure ~ $ 9.1 M • ILC detector ~ $ 1.9 M • 3.9 GHz effort ~ $ 3.9 M $ 26.9 M • The support to build SCRF infrastructure, for 3.9 GHz, and for ILC detector R&D was from laboratory core funds. ( OK but we are not allowed to do things that are explicitly ILC with these funds… wrong B&R category ) • The Presidents budget is such that FNAL cannot supply these funds in FY07. ( in fact the Tevatron running schedule will be cut back to save $$$) ILC ART Review

  4. Introduction • The GDE funded only 30 FTE ( ~ $ 4.5 M SWF) in FY06 at FNAL only a small fraction of the effort in progress • The overall effort has grown to over 120 FTE ( April) • A “bottoms up” request from task leaders resulted in FY07 requests for > 230 FTE. • This was reduced to 186 FTE (limit personnel to existing staff or approved openings, focus on highest priority work) • 186 FTE represents 8% of the FNAL staff. (eg SLAC has 5%) • Not unreasonable in FY07 if FNAL is to be the host site • M&S was cut back • No purchase of an EB welder • No start of a big refrigerator for ILCTA_NM • Working towards a fully resource loaded schedule for the FNAL work… As you will see we have names for nearly all the people assumed in FY07, most are already working ILC ART Review

  5. Summary of FY07 FNAL Request Detector & TB are not in this talk FNAL’s request is focused on developing cavities & cryomodules and on the RDR,TDR, and cost estimate effort Details follow: ILC ART Review

  6. Program Management (WBS 1.2) • Scope: Organize & direct the ILC Program @ Fermilab • FY06 Status: • Manage Fermilab ILC effort => direct technical efforts, organize work packages, set up and track expenditures • Task Leaders for work packages are in place • Cost tracking and reports to ART are operational • M&S is largely travel and small amount of computing • Travel: $200K budget but RDR expect larger actuals ~$365K • Paid for WebEx licenses for this year • FY06 Resources ILC ART Review

  7. Program Management (WBS 1.2) • Scope: Organize & direct the ILC Program @ Fermilab FY07 goals: • Continue to manage Fermilab ILC effort • Hire Webmaster to develop and maintain the FNAL ILC web site • Increase travel expenditures as overall FNAL effort grows and international collaboration effort increases ($501K budgeted) • Emphasis shifts from RDR to TDR • Software license fees for cost and schedule software • FY07 Resources ILC ART Review

  8. FY07 Personnel (WBS 1.2) • Personnel: • Bob Kephart 1.0 FTE • Shekhar Mishra 1.0 FTE • Sergei Nagaitsev 1.0 FTE • Rich Stanek 1.0 FTE • John Konc 0.5 FTE • Monica Sasse 0.5 FTE • Webmaster (new hire) 1.0 FTE Total 6.0 FTE ILC ART Review

  9. Public Relations (WBS 1.4) • Scope: Communication at local, state, national, and international FY06 Status: • Hired consultant (Perspectives Group) • Identified community stakeholders • Drafted ILC Community Communication Plan • Received input from Community Task Force on criteria for ILC site and on community outreach • Begun ILC brochure design • Scheduled Congressional briefing May 9 (R&D Caucus) • Scheduled launch of “Discovering the Quantum Universe” (May 9) • Organized ILC speakers’ bureau, envoy program, with LCSCA • Formed ILC2 (First meeting June 1) • FY06 Resources ILC ART Review

  10. Public Relations (WBS 1.4) • Scope: ILC communication activities • FY07 Goals: • Strengthen ILC communication at local, state, and national level • Produce print and electronic materials • Communication at many levels • Envoys to policy makers and opinion leaders • Media campaign (national and international) • Use symmetry magazine, Fermilab Web site, press releases and other media to communicate to a national and international audience • FY07 Resources ILC ART Review

  11. Public Outreach (WBS 7.3.1.4) • Scope: Build support for bid-to host @ Fermilab • FY07 Goals:Communication at local, state, national level • ILC Community Advisory Board • Consultant (Perspectives Group) • Engage Local Community Task Force on criteria for ILC site • Build local support for ILC at FNAL • Produce print and electronic materials • Community outreach at many levels including use of envoys, speakers bureau, community organizations and media campaign • FY07 Resources ILC ART Review

  12. FY07 Personnel (WBS 1.4 and 7.3.1.4) • Personnel: • Judy Jackson 0.5 FTE • Public Affairs Staff* 1.5 FTE Total 2.0 FTE * Matched to specific task ILC ART Review

  13. RDR & TDR ( WBS 2.1.2) • Scope: Develop the Reference Design Report • FY06 Status: • Baseline configuration document finishes Dec 05 • Fermilab is working on the following sections of RDR • Main Linac • Accelerator Physics • Cavity and Cryomodule • Cryogenics • Magnet • Cost and Schedule • Conventional Facility • Damping Ring, BDS, Instrumentation and Controls • FY06 Resources ILC ART Review

  14. RDR and TDR ( WBS 2.1.2) • FY07 Scope: • Develop the Reference and Technical Design Reports • FY07 goals: • This is continuation of FY06 goals for RDR • The Reference Design Report will be the key document defining the scope of the ILC project, the R&D program, and the project cost and schedule. • Fermilab scientific and engineering staff will work with the ILC GDE for the next 12 months in development of the Reference Design Report and subsequently on TDR. • The portion of the TDR design and cost estimate which is U.S. site specific should be funded as part of the U.S. bid-to-host (WBS 7.X) ILC ART Review

  15. FY07 Request ( WBS 2.1.2) • Personnel: • P. Garbincius 1.0 FTE • H. Carter 0.5 FTE • T. Peterson 0.5 FTE • J. Tompkins 0.5 FTE • Request from P. Garbincius (Primavera expert, WBS person,data entry)3.0 FTE Total 5.5 FTE ILC ART Review

  16. DRing physics ( WBS 2.5.2 and WBS 7.3.2.1) • Scope: Provide modeling infrastructure (hardware & software) ; perform simulations including 3D multi-particle effects. • FY06 Status: • Order 20 dual CPU boxes to utilize existing parallel switch for dedicated DR multi-particle simulations • Begun study of baseline lattice with 3D space-charge • FY06 Resources ILC ART Review

  17. DRing physics (WBS 2.5.2 and WBS 7.3.2.1) • Scope: DR accelerator physics studies, including multi-particle effects. • FY07 goals: • Dynamic aperture/acceptance studies, employing multi-physics simulation • Include higher-order optics, field errors & misalignment • Incorporate e-cloud module from QuickPIC in simulations (SciDAC leveraged) • Incorporate wakefield effects • Support FNAL site-specific simulation studies ILC ART Review

  18. FY07 Personnel (WBS 2.5.2 and WBS 7.3.2.1) • Personnel: • Jim Amundson 0.30 FTE • Francois Ostiguy 0.30 FTE • Mike Church 0.25 FTE • John Johnston 0.25 FTE • Bill Ng 0.25 FTE • Panagiotis Spentzouris 0.30 FTE • Eric Stern 0.20 FTE • Valentin Ivanov 0.20 FTE • Leo Michelotti 0.45 FTE Total 2.50 FTE ILC ART Review

  19. FY07 Request (WBS 2.5.2 and WBS 7.3.2.1) 7.3.2 is place holder. Need to make a better guess of how much DR work is site specific… Actually really should be RTML… ILC ART Review

  20. ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2) • Scope: Simulations to support RDR • FY06 Status: • Designed of realistic Lattice • Failure models and analysis started • Static tuning studies started • Upgraded computing capabilities • FY06 GDE Resources (+ ~ 3 FTE paid from core funds) ILC ART Review

  21. FY07 Personnel WBS 2.7.3 and WBS 7.3.2 • Personnel: • M. Church 0.7 FTE • F. Ostiguy 0.65 FTE • J. Johnstone 0.5 FTE • A.Valishev 0.8 FTE • V.Lebedev 0.15 FTE • K.Ranjan 1.0 FTE • N.Solyak 0.5 FTE • P.Lebrune 0.9 FTE • L.Michelotti 0.5 FTE • V.Ivanov 0.8 FTE • P.McBride 0.55 FTE • P.Spentzouris 0.15 FTE • 1 posted opening 1.0 FTE Total 8.2 FTE ILC ART Review

  22. ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2) • Scope: RDR and site-specific ML design • FY07 goals: • Continue Developing computing capabilities • Continue Dynamic tuning studies • Integrated Simulation • MPS design and studies • Study dark current in ML (generation and dynamics) • Beam instrumentation issues • Cold BPM design (0.3 um resolution, clean technology) ILC ART Review

  23. Alignment and Vibration ( WBS 2.7.4) • Scope: Develop alignment procedures and study vibration of RF cavities at all frequencies • FY06 Status: • Slow ground motion studies in MINOS hall and Conco Western Mine in Aurora (100 meter depth) • Start vibration studies on capture cavity in Meson lab • FY06 Resources ILC ART Review

  24. Alignment and Vibration ( WBS 2.7.4) • Scope: Alignment and Vibration • FY07 goals: • Continue monitoring of slow ground motion in MINOS hall and Conco Western mine North Aurora • Understand sources of slow ground motion • Develop fiducialization process for RF cavities and quadrupole magnets • Develop network for test areas in Meson lab and New Muon • Develop fast motion monitoring of RF cavities • Understand sources and causes of vibration in RF cavities ILC ART Review

  25. FY07 Personnel ( WBS 2.7.4) • Personnel: • Jim Volk 0.2 FTE • Shavkat Singatulin 0.2 FTE • Summer student 0.1 FTE Total 0.5 FTE ILC ART Review

  26. FY07 Request (WBS 2.7.4) ILC ART Review

  27. Conventional Facilities (WBS 2.11.2) • Scope: Prepare Conventional Facilities scope, criteria and cost estimating documents in support of RDR • FY06 Status: • Developed requirements for each of the machine areas • Conceptual drawings of machine and facility layout to form the basis of estimates • Developing unit prices for various elements of work • Placed various contracts with A&E consultants • FY06 Resources ILC ART Review

  28. Conventional Facilities (WBS 2.11.2) • Scope: Refine details of the conceptual requirements • FY07 Goals: • Perform options studies in conjunction with Value Management • Continue to develop drawings of machine and facility layouts • Refine & optimize cost estimate in conjunction with A&E firms • FES Labor appears as M&S because of charge back system except for 0.6 FTE of Vic Kuchler (FES management) • FY07 Resources ILC ART Review

  29. Controls (WBS 3.2.9,4.7.2, 5.9.11) • Scope: Global Controls Design, Develop control system(s) for test facilities(ILCTA) • FY06 Status: • Controls systems for Horizontal/Vertical test stands under development • Developed baseline conceptual design for ILC controls in context of the “Global” ILC Controls Collaboration • Work on BCD complete; working on RDR/Costing • Investigate hardware for High Availability implementation • FY06 Resources (FNAL Core funds) • 1 FTE on Global Design; $75k M&S for HA studies and software licenses, etc. • 3.5 FTE (personnel from 4 divisions) Test stand controls infrastructure and software ILC ART Review

  30. Controls (WBS 3.2.9, 4.7.2, 5.9.11) • Scope: Control system design, Controls R&D and Controls System Support for ILC test stands • FY07 goals: • R&D (3.2.9) • High Stability RF Phase Distribution Modulator development; prototypes to be installed at ILCTA in FY08. • Control System Framework: Identify and evaluate candidate systems. • R&D on High Availability Hardware/software (de-scoped) • Collaboration Tools and Remote operations (de-scoped)] • Global Control system design (4.7.2) • Requirements document for Global Controls System • ILCTA Control System(s) Design, implementation and support (5.9.11) • Support for test stands and test facilities. Concentrate on ILCTA_NML. ILC ART Review

  31. Controls R&D (3.2.9) Vince Pavlicek 0.25 Bill Haynes 0.25 Margaret Votava Jim Patrick Other Resources Charlie Briegel Erik Gottschalk Control System Design (4.7.2) Erik Gottschalk Patricia McBride Jim Patrick Vince Pavlicek Margaret Votava Steve Wolbers Rob Kutschke Manfred Wendt (Instr) Brian Chase (LLRF) others ILCTA Support (5.9.11) Paul Joireman 0.1 Mike Kucera 0.5 Paul Kasley 0.5 Sharon Lackey 0.5 Dan MacArthur 0.5 Rich Neswold 0.5 Dennis Nicklaus 0.5 Jerzy Nogiec 0.5 Luciano Piccoli 0.5 Ron Rechenmacher 1.0 Geoff Savage 0.25 Dennis Shpakov 0.5 Vladimir Sirotenko 0.25 Margaret Votava 0.5 Other Available Resources AD Controls 2.25 CD AMR (New) 1.0 AD Sysadmin 0.5 FY07 Personnel (WBS 3.2.9, 4.7.2, 5.9.11) ILC ART Review

  32. FY07 Request (WBS 3.2.9,4.7.2,5.9.11) ILC ART Review

  33. Instrumentation R&D ( WBS 3.2.10) • Scope: Collaborating R&D activities • FY06 Status: • Collaboration started with SLAC and DESY • Funded with FNAL core funds • FY06 Resources • No resources in FY06 • FY07 Scope: • Continue R&D activities • FY07 goals: • KEK ATF BPM digital signal processing system R&D • SLAC ESA cavity-BPM R&D • DESY TTF HOM coupler signal processing R&D ILC ART Review

  34. FY07 Personnel ( WBS 3.2.10) • Personnel: • Jim Crisp 0.1 FTE • Nathan Eddy 0.1 FTE • Peter Prieto 0.1 FTE • Manfed Wendt 0.1 FTE • Duane Voy 0.1 FTE Total 0.5 FTE ILC ART Review

  35. Magnet R&D (3.2.11) • Scope: Design/prototype magnets for various ILC applications • FY07 Goals: • Main Linac Low Gradient Quadrupole ($40K) • Main Linac Dipole Corrector ($25K) • Superconductor Material ($40K) • Iron Dominated Quadrupole ($25K) • Stretch wire test stand ($20K) • Low Fringe Field measurement test stand ($10K) • M&S support for contract designer ($60K) • FY07 Resources ILC ART Review

  36. FY07 Personnel (WBS 4.3.1 & 3.2.11) • Personnel: • John Tompkins 0.5 FTE • Vladimir Kashikhin 0.5 FTE • Vadim Kashikhin 0.25 FTE • Mike Tertullian 0.35 FTE • Joe Dim Arco 0.4 FTE • Tom Woks 0.5 FTE • Tom Nicola 0.2 FTE • Kerry Weald 0.8 FTE • Guest Engineer 0.85 FTE • Mechanical Tech (tbd) 0.75 FTE • HFM Group* 0.65 FTE • Test & Inst Group* 0.65 FTE • Process Engineering Group* 0.35 FTE Total 6.75 FTE * Assignments depend on tasks (usually small % of a few people) ILC ART Review

  37. Cryogenic System Design( WBS 3.2.12) • Scope: Design of overall ILC cryogenic system • FY06 Status: • Layout & cost information in progress for RDR • FY06 Resources • Only 2.0 FTE funded by GDE for all FY06 RDR work • Exception: Magnet work was funded late in the year • FY07 Goals • Finish RDR cryogenic design and begin TDR design • Personnel: - Tom Peterson 0.25 FTE ILC ART Review

  38. LLRF Controls ( WBS 3.8.3) • Scope: Work towards an ILC LLRF system • FY06 Status: • Transferred DESY’s Simcon 2.1 and Simcon 3.1 LLRF technology to FNAL • Adapted an SNS LLRF system to 1.3 GHz operation • Used both systems to operate 1.3 GHz Capture Cavity 1 at A0 and 1.3 GHz Capture Cavity 2 at Meson Area • Established an MOU with University of Pennsylvania for the development of an ILC RF unit simulator • FY06 Resources (shared with WBS 5.8.4) ILC ART Review

  39. LLRF Controls ( WBS 3.8.3) • Scope: Develop LLRF systems for FNAL ILCTA • FY07 goals: • Short-term (< 18 months): Improvements to Simcon 3.1 system • Board hardware modifications to improve noise performance • Develop FNAL capability to manufacture Simcon 3.1 boards • Board firmware modifications to improve functionality • Board control interface to EPICS • Develop high intermediate frequency (IF) capability (better performance) • Design and fabricate high quality downconverter to high IF • Start work on automation, exception handling, fast tuner integration, etc • Evaluation of commercial alternatives (e.g., Lyrtech board) • Long-term (> 18 months): development of a new generation 24-Ch LLRF board for an ILC RF unit • In collaboration with DESY, SNS, LBNL, UPenn, and industry ILC ART Review

  40. LLRF Controls ( WBS 3.8.3) • FY07 Personnel: • Accelerator Division: 1 FTE • (B. Chase, J. Branlard, E. Cullerton, T. Koeth, M. Kucera, D. Nicklaus) • Computing Division: 2 FTE • (G. Cancelo, K. Treptow, R. Kwarcyany, B. Haynes, T. Zmuda, S. Rapisarda, G. Duerling, Other (Tech)) • Technical Division: 1 FTE • (R. Carcagno, D. Orris, A. Makulski, R. Nehring, Y. Pischalnikov, J. Nogiec, D. Shpakov, Other (Tech)) FY07 resources Total 4 FTE ILC ART Review

  41. Cavity EM simulation ( WBS 3.9.2.1) • Scope: cavity simulations • FY06 Status: • Developed computing capabilities for AP Studies (M&S) • 20 new nodes of Grid computer farm in CD • Goal: Acc.Phys, Omega3P/Tau3P(SLAC) for wakefield simulation • FY06 Resources • None: this is a new task for FY07 • FY07 Scope: Cavity HOM trapped modes and wakefields study • FY07 goals: • Simulate HOM trapped modes • Study wakefield effects ILC ART Review

  42. FY07 Personnel ( WBS 3.9.2.1) • Personnel: • G. Romanov 0.25 FTE • A. Lunin 0.30 FTE • T.Khabibulin 0.25 FTE Total 0.8 FTE ILC ART Review

  43. Cavity Fabrication ( WBS 3.9.2) • Scope: Fabricate ILC Cavities • FY06 Status: • Type III+: 4 at AES, 2 at TJNL + (4 ACCEL are done) • 2 R&D cavities at TJNL (Large Grain, Type IV, new HOM) • Developed tooling for the cavity fabrication at TJNL with a plan to share them with US industry and train them • Bid package under preparation for 8-10 Type IV Cavities • FY06 Resources ILC ART Review

  44. Cavity Fabrication ( WBS 3.9.2) • FY07 Scope: Fabricate ~20 Type IV ILC Cavities • FY07 goals: • Build enough cavities to establish the processing technology to reliably achieve an accelerating gradient of 35 MV/m in US. • Develop 2nd US vendor for cavity fabrication • TTC/SMTF technical board recommends we divide these cavities 50/50 fine grain & large/single crystal Niobium. • It is expected that the fine grain material will go through the Electro-polishing while the large/single crystal would be processed by BCP only. • Successful cavities from this and FY06 production will be incorporated into the 1st Type IV cryomodule built at FNAL in FY08 ILC ART Review

  45. Cavity Fabrication ( WBS 3.9.2) • Personnel: • Mike Foley 1.0 FTE • Scott Reeves 1.0 FTE • AD Engineer* 1.0 FTE • AD Technician* 1.0 FTE Total 4.0 FTE * Agreement to assign these people after shutdown ILC ART Review

  46. SRF Cavity Cost Reduction R&D( WBS 3.9.2.2) • FY06 Scope: FNAL is sending $ 40 K to MSU to investigate TIG welding of single cell Nb cavities, MSU funded hydroforming studies with NSF funds • FY07 Scope: Study Hydro-forming and high purity TIG welding as methods for cavity cost reduction • FY07 goals: • Hydro-forming • Work with commercial bellows manufacturers • Fabricate niobium and copper clad niobium tubes via extrusion, welding and/or flow forming • Form multi-cell prototypes using swaging and hydro- forming techniques • Process and test prototype cavities • Work with DESY hydro form experts (now@FNAL) • High purity TIG Welding • Design single-cell cavity with TIG welds • Fabricate prototype niobium single-cell cavities • Process and test prototype cavities ILC ART Review

  47. Cost Reduction ( WBS 3.9.2.2) • FY07 MSU Personnel: • Terry Grimm 0.1 FTE • Jon Bierwagen 0.1 FTE • Steve Bricker 0.1 FTE • Chris Compton 0.2 FTE • Walter Hartung 0.1 FTE • Dan Pendell 0.2 FTE • John Popielarski 0.1 FTE • Laura Saxton 0.1 FTE Total 1.0 FTE FY07 Resources MSU labor is in M&S ILC ART Review

  48. BCP ( WBS 3.9.3.1 & 5.9.X) • Scope:Develop BCP Facility and Testing at Cornell and ANL/FNAL ( Move ANL BCP effort to WBS 3.9.3.4 ?) • FY06 Status: • Cornell upgraded BCP, HPR, and vertical test for 9-cell ILC cavities.  • Cornell has two 9-cell ACCEL cavities from Fermilab.  One of was processed & first RF test is done ( 17 MV/m… will re-etch) • The BCP Facility was installed at ANL • Commissioned with water and awaits safety approval. • Upgrades in progress to handle and transport ILC Cavities. • FY06 Resources ILC ART Review

  49. BCP ( WBS 3.9.3.1 & 5.9.X) • FY07 Scope: BCP Facility & Test at Cornell and ANL/FNAL • FY07 goals: • Develop BCP in US to achieve 25 MV/m • Ramp up U.S. capacity • Cornell will BCP more Fermilab provided ILC cavities to populate the first US-built ILC cryomodule. • Activities at Cornell will be a good training ground for Fermilab personnel to learn BCP, HPR and cavity testing. Industrial personnel can also join in. • Finish Commissioning of BCP facility at ANL and process 1.3 GHz ILC Cavities. • We believe additional AD people will be assigned to help operate the ANL facility. Asked ANL to help also. ILC ART Review

  50. BCP ( WBS 3.9.3.1 & 5.9.X) • FY07 Personnel: • Allan Rowe, Mike Frett, Debbie Bonifas, Mike Heinz, Ryan Montiel, Wade Muranya, Michael Rauchmiller, Brad Tennis, Dan Assel, Todd Thode, Cristian Boffo, Luciano Elementi, Jamie Blowers, Jan Szal, 7.4 FTE • Need to hire Contract techs 2.0 FTE • Need to identify Engineer (AD) 2.0 FTE • Need to identify Drafter (AD) 1.0 FTE Total 11.4 FTE FY07 Resources ILC ART Review

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