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RGPC Remote Control Locomotive Operator Training Course for Certified Locomotive Engineers

RGPC Remote Control Locomotive Operator Training Course for Certified Locomotive Engineers. Learning to Operate the Cattron Quick Connect RCLS. The Course (Minimum Requirements). Classroom training (including Final Exam) – 6 hours Hands-on training – 40 hours. Review . The Basics Rules

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RGPC Remote Control Locomotive Operator Training Course for Certified Locomotive Engineers

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  1. RGPC Remote Control Locomotive Operator Training Course for Certified Locomotive Engineers Learning to Operate the Cattron Quick Connect RCLS

  2. The Course (Minimum Requirements) • Classroom training (including Final Exam) – 6 hours • Hands-on training – 40 hours

  3. Review • The Basics • Rules • Switching Operations

  4. You’ll Learn How To: • Start the remote and test its operation • Operate the RCLS safely and efficiently • Shut down the RCLS and secure locomotive when finished

  5. Agenda—Session One • Job Briefing and Orientation • Definitions • Distribute training and operating materials • Introduction to OCU • Review safety procedures, operating rules and instructions

  6. Agenda—Session Two • Job Briefing • Field demonstration, to include equipment set up and operation • OCU, LCU, Tilt Feature, Failure Recovery Hands-on use of remote control (without cars): • Equipment set up (Remote Mode) • Controlling direction of movement • Using throttle and brake • Emergency brake applications • Charging train brake systems • Transferring operator control from one OCU to another OCU • Mounting the Equipment on the Locomotive • Two-person job • Equipment set up (Manual Mode)

  7. Agenda—Session Three • Job Briefing • Classroom • Set Up and Testing (just highlight the equipment mounting part for now) • Operating • Securing the Equipment • Remote Control Zones • OCU Functional Description • Quiz • Field Exercises (Hands On—with cars) • Light engine and with cars and Coupling • Cutting cars off in motion (kicking)

  8. Agenda—Session Four • Job Briefing • Periodic Inspection of Equipment • Battery packs • Hands-on operation

  9. Agenda– Session Five • Job Briefing • Review • Hands-on instruction • Demonstration of proficiency • Final Test Study Guide

  10. Agenda—Session Six (Final) • Job Briefing • Review Final Test Study Guide • Final Test—written • Final field evaluation by instructor

  11. The Basics--I • Why are we doing this? • It’s a safer—Eliminates the chance of communication failure between the locomotive engineer and crew members on the ground. • It is a more efficient way to operate—All crewmembers are in a better position to maximize their skills.

  12. The Basics--II • Always be aware of direction of movement • Always be aware of where your body is in relation to tracks and moving equipment • Provide point protection where required • Mounting the Quick Connect boxes/Equipment on to the locomotive is a 2-person job. Never attempt to do this alone. • Daily locomotive inspection report to include comment on condition/operation of the RCL Equipment.

  13. The Basics--III REPORTS: • Time Return—note: • Who was EIC • Number of hours spent in remote operation, number non-remote • Locomotive Inspection • Note defects and operation of RCL equipment • Accident/Incident Reporting • Note if using RCL

  14. What is the difference between our RCL equipment and the Class I’s? • FRA Requirements for Operators • Must be certified engineer to operate this type of equipment • Cost • Less initial cost • Ours is “Throttle and Brake” equipment • Class I’s use “Computer Controlled”

  15. Definitions

  16. REMOTE CONTROL (RC)— • The process of operating locomotives via a radio frequency established between a qualified operator using an operator control unit (OCU) and a locomotive control unit (LCU) so that the locomotive operates in the same manner as if the operator were using the controls in the cab of the locomotive. Basics--Definitions

  17. REMOTE CONTROL LOCOMOTIVE (RCL)— • A locomotive (an engine, or more than one engine coupled and MU’d together) capable of being operated by an operator on the ground using an operator control unit (OCU). Basics-Definitions

  18. REMOTE CONTROL LOCOMOTIVE SYSTEM (RCLS) • Term used to describe the entire system for operating a remote control locomotive; to include the OCU, the LCU, and any other equipment required in practice or by rule (such as strobe lights/beacons, signage, harnesses, connecting hoses, electrical cables, mounting brackets, radio transmission repeaters). Basics-Definitions

  19. REMOTE CONTROL OPERATOR (RCO) • An individual who is both a certified locomotive engineer AND certified conductor with a valid license for both who has been trained and certified as a remote control locomotive system operator. Basics--Definitions

  20. REMOTE CONTROL LOCOMOTIVE SYSTEM-EMPLOYEE IN CHARGE (RCO-EIC) • For each tour of duty on which two operator control units (OCU) are used by a single RCL crew, one RCO must be designated as the RC)-EIC for purposes of controlling entrance of other trains, engines, employees, and contractors into the Remote Control Zone. The crewmembers will jointly determine the RCO-EIC for that tour of duty and promptly notify the dispatcher or other designated person (s). Basics--Definitions

  21. PRIMARY RCO • At different times during a tour of duty using the RCLS with two OCU’s, one RCO will be the primary RCO, depending on his position on the ground and other circumstances. The primary RCO will control RCL movement at all couplings. The primary RCO will notalways be the RCO-EIC. Basics--Definitions

  22. REMOTE CONTROL ZONE (RCZ) • Any section of track, to include main line and/or yard or industry tracks, the limits of which are designated by General Order or Timetable and/or by posted signs on the right of way, in which a remote control system may operate according to rules established for that purpose. Basics--Definitions

  23. ACTIVE REMOTE CONTROL ZONE (ACTIVE RCZ) • A designated remote control zone made active by General Order or Timetable for certain hours of specified days of the week, or made active by Track Bulletin, or made active by authority of the dispatcher via radio or telephone. If the RCZ is activated by Track Bulletin or verbal authority, all employees or contractors who might have occasion to enter the ACTIVE RCZ must be notified before the RCZ is activated. Basics--Definitions

  24. OPERATOR CONTROL UNIT (OCU) • A portable unit attached to the RCL operator (RCO) with a harness or specially designed vest, equipped with controls duplicating the key controls in the locomotive cab, operating on a designated radio frequency, used by the operator to control the movement of the remote control locomotive. Basics--Definitions

  25. TILT Feature • This safety feature is built into the OCU so that when the OCU is tilted at more than a 45 degree angle for 5 seconds, the OCU sends a signal to the Locomotive to initiate an emergency brake application

  26. VIGILANCE SWITCH • A safety device that requires the operator to either press the switch button or operate some other switch on the OCU every 60 seconds. Failure to do so places the RCL into Full Service Reduction position

  27. QUICK CONNECT (QC) • This term is used by Cattron, the manufacturer of our railroads’ remote control system, to apply to its product that provides for the use of any locomotive with MU capabilities to be quickly connected and used as a remote control locomotive without the need for extensive rewiring and re-piping of the individual locomotive unit. The QC is completely portable and easily moved from one locomotive to another. The QC is actually two boxes which are connected with an electrical cable after mounting on the locomotive—the LCU box and the EPI box. Basics--Definitions

  28. LOCOMOTIVE CONTROL UNIT (LCU) • The first of two boxes comprising the Quick Connect (QC) system. This box contains the electronic controls for communicating between the locomotive and the OCU. This box is easily distinguished by cable receptacles on the side of the box. Basics--Definitions

  29. ELECTRO-PNEUMATIC INTERFACE (EPI) • A completely self-contained unit that is connected to, and controlled by, the LCU. When connected to the Locomotive Pneumatic System by way of the MU connectors, the EPI allows the Automatic and Independent Braking systems to be operated under remote control. This box is distinguished by the air hose connectors on the bottom of the box. Basics--Definitions

  30. Diagrams and Pictures of LCU/EPI and OCU--Following

  31. LCU/EPI—the Quick Connect Boxes

  32. LCU Inside

  33. LCU/EPI Boxes

  34. Locomotive Tag

  35. LCU/EPI Boxes

  36. OCU

  37. OCU Diagram

  38. POWER ‘ON/OFF’ SWITCH • Used to apply power to the OCU. OCU Components

  39. OCU Buttons/Readouts

  40. DIGITAL READOUT • Allows the operator to review ‘real-time’ status indications from the Locomotive. Typically, such indications will be: • Throttle Notch Selected • Independent Brake Pressure • Train Brake Pressure • Warning and Alerter messages OCU Components

  41. HORN • This (momentary ‘ON’) push-button switch activates the locomotive horn. OCU Components

  42. EMERG • This latching pushbutton switch is used to stop the locomotive in an emergency. When the pushbutton switch is depressed, the locomotive throttle will be returned to ‘IDLE’ and the brakes set to ‘EMERGENCY’. OCU Components

  43. BELL • Two-position toggle switch used to ring the locomotive bell. OCU Components

  44. VIGILANCE SWITCH • A safety device that requires the operator to either press the switch button or operate some other switch on the OCU every 60 seconds. Failure to do so places the RCL into Full Service Reduction position OCU Components

  45. SAND ON/OFF • Applies sand in the direction of travel. Sand will also be commanded automatically when a wheel slip condition is detected. OCU Components

  46. LOW BATTERY/TRANSMIT’ LED • This LED flashes green when the OCU’s Power ON/OFF Switch is set to ‘ON’ and the controller is transmitting with a good battery installed. • The LED flashes red when the battery is low and sounds a beep to alert the operator. • A low battery cut-off circuit stops the OCU’s micro-processor when voltage goes below safe operating range. . OCU Components

  47. THROTTLE CONTROL • Paddle lever has a “spring return to idle”. Eight individual throttle steps are available corresponding to the eight steps available from the locomotive’s manual throttle. OCU Components

  48. LED INDICATOR PANEL • Each LED indicator provides the operator with ‘real-time’ status indications from the Locomotive. Typically, such indications will be: • Locomotive Direction (Forward or Reverse) • Throttle Advanced • Wheel Slip • Engine Alarm • Note: When the Engine Alarm indicator is illuminated, it will remain latched, requiring the operator to return to the locomotive to investigate and correct the alarm condition. This alarm condition will disable the throttle and apply the independent brakes until the fault condition is corrected and the ‘ALARM RESET’ pushbutton on the LCU cabinet is depressed. OCU Components

  49. DIRECTION CONTROL • Paddle lever with three separate 'zones' of operation: FORWARD, NEUTRAL, and REVERSE. • Typically, direction cannot be changed until the throttle selection is in ‘IDLE’ for more than 3 seconds. • If a change in direction is commanded with the throttle advanced, the throttle is returned to idle signifying an illegal direction change. OCU Components

  50. ANTENNA • Allows 2-way RF communication between the OCU and QC LCU OCU Components

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