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DOOSAN DL420A Wheeled Loader Parts Catalogue Manual

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DOOSAN DL420A Wheeled Loader Parts Catalogue Manual

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  1. Fig. 001 CYLINDER BLOCK Fig. 001 CYLINDER BLOCK DL420A DL420A

  2. Fig. 001 CYLINDER BLOCK Fig. 001 CYLINDER BLOCK Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.01101-6213G CYLINDER BLOCK ASS'Y 1 ~130114 1 150102-00538 BLOCK ASSY,CYLINDER 1 130115~ 1A - CYLINDER BLOCK 1 D 1B 65.04410-0016 BUSH;CAM SHAFT 4 B 1C 65.90302-0048 CORE;PLUG 6 1D 65.91606-0037 PLUG;CORE 15 1E 65.01105-1177B BEARING;CAP 1,2,6 3 D 1F 65.01105-1180B BEARING;CAP 3,5 2 D 1G 65.01105-1179C BEARING;CAP NO 8 1 D 1H 65.01105-1178B CAP BEARING;THRUST 1 D 1I 65.90020-0036B BOLT;BEARING CAP 14 1J 65.91710-0035B RING;LOCATING 14 10 65.91606-0041 PLUG;CORE 1 11 65.01601-0008 NOZZLE;SPRAY 1 13 65.90310-0137 SCREW;PLUG M16X1.5X20 1 14 06.56190-0709 SEAL;RING 1 15 65.90310-0132 SCREW;PLUG 1 ~20120905 15 06.08041-2207 SCREW,PLUG 1 20120906~ 16 06.56190-0718 RING;SEAL 1 17 06.08092-2403 SCREW;PLUG M12X1.5 1 18 06.56190-0703 RING;SEAL 1 19 65.90310-0131 SCREW;PLUG 1 ~20120905 19 06.08041-2205 SCREW,PLUG 1 20120906~ 20 06.56190-0712 RING;SEAL 1 21 65.90310-0149A SCREW;PLUG M26X1.5 1 ~20120905 21 120705-00865 SCREW,PLUG;CYL,BODY TO 1 20120906~ 22 06.56190-0726 SEAL;RING 1 23 65.01201-0072A LINER;CYLINDER 6 ~130114 23 150117-00046 LINER,CYLINDER 6 130115~ 24 65.01601-6006 OIL SPRAY NOZZLE(NO.1. 4. 5) 3 25 65.01601-6007 OIL SPRAY NOZZLE(NO.2. 3. 6) 3 26 65.90001-0126 BOLT;HEX. 12 27 06.16044-0208 WASHER;SPRING 12 28 65.05405-7021 RELIEF VALVE ASS'Y 1 29 06.56190-0704 RING;SEAL 1 DL420A DL420A 1

  3. Fig. 002 TIMING GEAR CASE Fig. 002 TIMING GEAR CASE DL420A DL420A

  4. Fig. 002 TIMING GEAR CASE Fig. 002 TIMING GEAR CASE Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.01304-0023C CASE;TIMING GEAR 1 2 65.91010-0017 PIN;DOWEL Ø8m6X60 2 3 65.01903-0048B GASKET 1 4 06.01943-3317 BOLT ASS`Y M12X1.5X30 3 5 06.01943-3320 BOLT ASS`Y M12X1.5X45 5 6 06.01913-3215 BOLT ASS'Y M10X25 1 7 110512-00013 COVER,TIMING GEAR CASE 1 8 65.01903-0050 GASKET;T.G.C COVER 1 9 06.01923-2914 BOLT ASS`Y M6X22 6 10 06.01923-2917 BOLT ASS'Y M6X30 7 11 06.01953-3326 BOLT ASS'Y M12X1.5X75 3 12 65.01510-0157 SEAL;OIL 1 21 65.91601-0010 COVER 1 22 65.47901-0010 GASKET;P/S PUMP 1 23 06.01913-3219 BOLT ASS'Y M10X40 2 24 06.01013-9221 BOLT;HEX. M10X80 1 25 06.16731-2108 WASHER;SPRING 1 31 65.91601-6005 COVER;BLIND 1 32 06.01924-3217 BOLT ASS'Y M10X30 4 33 65.54901-0025A GASKET;AIR COMPRESSOR 1 34 65.05701-5361 OIL PIPE ASS'Y 1 38 65.98150-0056 SCREW;HOLLOW 1 39 06.56180-0712 RING;SEAL 2 DL420A DL420A 1

  5. Fig. 003 FLYWHEEL HOUSING Fig. 003 FLYWHEEL HOUSING DL420A DL420A

  6. Fig. 003 FLYWHEEL HOUSING Fig. 003 FLYWHEEL HOUSING Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.01401-0232A HOUSING;FLYWHEEL 1 2 65.01904-0022A GASKET;F.W.H 1 3 06.02074-0317 BOLT;REAMER M14X2X90 2 4 06.16731-2110 WASHER;SPRING 2 5 06.11063-8217 NUT;HEX. M14 2 6 65.90001-6002 BOLT ASS'Y M12X1.5X45 10 7 65.01510-0158 SEAL;OIL 1 8 65.96002-0003 PLUG;RUBBER 1 9 06.08092-2405 PLUG SCREW M16 X 1.5 1 10 06.56190-0708 RING;SEAL 1 11 65.91615-0012 COVER;BLIND 1 12 06.01913-3212 BOLT ASS'Y M10X18 4 DL420A DL420A 1

  7. Fig. 004 DRIVING SYSTEM Fig. 004 DRIVING SYSTEM DL420A DL420A

  8. Fig. 004 DRIVING SYSTEM Fig. 004 DRIVING SYSTEM Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 150107-00187 CRANK SHAFT 1 8 65.02115-0008B GEAR;CRANK SHAFT 1 9 06.22022-0912 PIN;DOWEL 1 10 65.01110-6115 METAL;MAIN 7 10 65.01110-6116 METAL;MAIN 0.25 7 US 10 65.01110-6117 METAL;MAIN 0.50 7 US 11 65.01150-0017A WASHER;THRUST 2 11 65.01150-0048A WASHER;THRUST 0.25 2 OS 11 65.01150-0049A WASHER;THRUST 0.50 2 OS 12 65.01150-0018B WASHER;THRUST 2 12 65.01150-0052B WASHER;THRUST 0.25 2 OS 12 65.01150-0053B WASHER;THRUST 0.50 2 OS 13 65.02201-7032 DAMPER;VIBRATION 1 14 65.90020-0062B BOLT;HEX M10X20 6 15 150111-00032 FLYWHEEL ASSY 1 15A 65.02301-0248 FLY WHEEL 1 15B 65.02310-0014 GEAR,RING 1 18 06.22022-1010 PIN;DOWEL 1 19 65.90001-0164 BOLT;HEX. M14X1.5X70 8 20 06.16731-2110 WASHER;SPRING 8 21 65.02401-6017D CONNECTING ROD ASS'Y 6 21B 65.90020-0010E BOLT;CON-ROD 2 21C 65.02405-0011 BUSH;CON-ROD 1 B 21D 65.91301-0010 PIN;DOWEL 2 26 65.02410-6106 METAL;CONNECTING ROD 6 26 65.02410-6107 METAL;CONNECTING ROD 0.25 6 US 26 65.02410-6108 METAL;CONNECTING ROD 0.50 6 US 26 65.02410-6109 METAL;CONNECTING ROD 0.75 6 US 27 130602-00590 PISTON 6 28 65.02503-8238 PISTON RING KIT 1 28A - RING;TOP 6 K 28B - RING,PISTON 6 K 28C - RING;OIL 6 K 31 65.02502-0013 PIN;PISTON 6 32 06.29020-0127 RING;SNAP 45X1.75 12 33 65.02601-0180 PULLEY;V-BELT 1 DL420A DL420A 1

  9. Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 34 65.90701-0088 WASHER 1 35 06.02106-0622 BOLT;SOCKET HEAD 8 DL420A DL420A 2

  10. Fig. 005 CYLINDER HEAD Fig. 005 CYLINDER HEAD DL420A DL420A

  11. Fig. 005 CYLINDER HEAD Fig. 005 CYLINDER HEAD Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 150113-00042 CYL. HEAD ASS'Y 1 1A - HEAD;CYLINDER 1 D 1B 65.03205-0002 NOZZLE;TUBE 3 1C 65.96501-0069 O-RING 3 1D 65.90302-0041 PLUG;CORE 9 1E 65.90302-0048 CORE;PLUG 3 1F 65.90302-0042 PLUG;CORE 2 1G 65.03201-1062 GUIDE,VALVE 6 B 1H 65.03203-1044 RING;VALVE SEAT(EXHAUST) 3 B 1I 65.03203-1043 RING;VALVE SEAT(INTAKE) 3 B 1J 65.90302-0049 PLUG;CORE 3 2 150113-00043 CYL. HEAD ASS'Y 1 2A - HEAD;CYLINDER 1 D 2B 65.03205-0002 NOZZLE;TUBE 3 2C 65.96501-0069 O-RING 3 2D 65.90302-0041 PLUG;CORE 9 2E 65.90302-0048 CORE;PLUG 3 2F 65.90302-0042 PLUG;CORE 2 2G 65.03201-1062 GUIDE,VALVE 6 B 2H 65.03203-1044 RING;VALVE SEAT(EXHAUST) 3 B 2I 65.03203-1043 RING;VALVE SEAT(INTAKE) 3 B 2J 65.90302-0049 PLUG;CORE 3 20 65.91001-0004 PIN;CORE 6 21 120117-00105 BOLT,STUD 12 22 65.90021-0005 BOLT;COLLARED HEX. 28 23 65.90201-0094 BOLT;STUD 6 24 65.90201-0154 BOLT;STUD M12X1.5X10 6 25 65.90201-0080 BOLT;STUD 2 26 65.03901-0075 GASKET,CYLINDER HEAD 1 27 65.03901-0076 GASKET,CYLINDER HEAD 1 28 65.91001-0013A PIN;CORE 2 29 06.22022-0909 PIN;DOWEL 6M6X14 4 30 65.41520-0003 HANGER 1 31 06.01913-3217 BOLT M10X30 1 32 06.01734-4411 BOLT;HEX. M14X1.5X30 1 33 06.16731-2110 WASHER;SPRING 1 DL420A DL420A 1

  12. Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 34 06.01494-4406 BOLT;HEX M14X1.5X35 1 35 06.16731-2110 WASHER;SPRING 1 36 65.19202-5023 HOOK;LIFTING 1 39 06.01914-3215 BOLT ASS'Y M10X25 2 DL420A DL420A 2

  13. Fig. 006 CYLINDER HEAD COVER Fig. 006 CYLINDER HEAD COVER DL420A DL420A

  14. Fig. 006 CYLINDER HEAD COVER Fig. 006 CYLINDER HEAD COVER Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.03401-6046D CYL. HEAD COVER ASS'Y 1 1A 65.03401-0048D COVER 1 1B 65.03905-0020 PACKING 1 4 400603-00049 GASKET;CYL. HEAD COVER 6 6 65.90020-0074 BOLT;COLLARED HEX. 6 7 65.01801-5099C BREATHER HOUSING ASS'Y 1 8 65.96501-0033B O-RING 1 9 06.01923-3113 BOLT ASS'Y M8X20 3 10 65.96301-0301 HOSE;RUBBER 1 11 65.97401-0164 CLIP;BREATHER HOSE 1 12 06.11063-8214 NUT 1 13 06.15010-2311 WASHER 1 14 06.16731-2107 WASHER 1 15 06.67020-0105 CLAMP;HOSE 1 16 65.01810-5011 CAP;OIL FILLER 1 DL420A DL420A 1

  15. Fig. 007 TIMING SYSTEM Fig. 007 TIMING SYSTEM DL420A DL420A

  16. Fig. 007 TIMING SYSTEM Fig. 007 TIMING SYSTEM Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.04101-0050A VALVE;INTAKE 6 2 65.04101-0044 VALVE;EXHAUST 6 3 65.04102-6004A SPRING VALVE ASS'Y 6 3A 65.04102-0066 SPRING;VALVE(OUTER) 1 3B 65.04102-0002A SPRING;VALVE(INNER) 1 6 65.04102-0066 SPRING;VALVE(OUTER) 6 7 65.04103-0014 RETAINER;VALVE SPRING 12 8 65.90701-0105 WASHER;VALVE SPRING 12 9 65.04104-0007 COTTER;VALVE 24 10 65.04902-0010 SEAL;VALVE STEM 12 11 65.04200-6027D R/ARM & SHAFT ASS'Y 2 11A 65.04201-5014E ROCKER ARM ASS'Y 6 11B 65.04203-5010 SHAFT;ROCKER ARM 1 11C 65.97601-0104 SPRING;ROCKER ARM SHAFT 2 11D 65.97601-0053 SPRING;CONICAL 2 11E 65.90710-0039 WASHER;ROCKER ARM 2 11F 06.29010-0120 RING;SNAP 2 11G 65.04205-0003A BOLT;ADJUSTING 6 11H 65.90501-0003 NUT 6 11I 65.04202-0014A BRACKET;ROCKER ARM 3 11J 06.01283-7112 BOLT;HEX. M8X18 3 11K 06.15010-2311 WASHER 3 11L 06.01013-9221 BOLT;HEX. M10X80 6 11M 06.16731-2108 WASHER;SPRING 6 27 65.04301-0006 TAPPET 12 28 65.04302-5011 ROD;PUSH 12 29 65.04401-0489D CAM;SHAFT 1 30 65.98112-0038 FLANGE 1 31 65.90001-6003 BOLT ASS`Y M6X14 2 32 06.22022-1014 PIN;DOWEL 1 34 65.04501-0007A GEAR;CAMSHAFT 1 35 06.01914-3119 BOLT ASS'Y 4 36 65.04505-5016 IDLE GEAR ASS'Y 1 39 65.04506-0033 PIN;IDLE GEAR 1 40 65.90720-0018 WASHER;THRUST 1 41 06.01015-9220 BOLT;HEX 2 DL420A DL420A 1

  17. Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 42 06.16731-2108 WASHER;SPRING 2 DL420A DL420A 2

  18. Fig. 008 OIL PUMP [120924] Fig. 008 OIL PUMP [120924] DL420A DL420A

  19. Fig. 008 OIL PUMP [120924] Fig. 008 OIL PUMP [120924] Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 65.05100-6044A OIL PUMP ASS'Y 1 1A 65.05102-0021A HOUSING 1 D 1B 65.05104-5006 GEAR;OIL PUMP 1 1C 65.05104-5007 GEAR;OIL PUMP 1 1D 06.22022-0909 PIN;DOWEL 6M6X14 4 1E 65.05103-5009 COVER;OIL PUMP 1 D 1F 65.05103-5003 COVER;OIL PUMP 1 D 1G 65.05410-0007 PLUNGER;VALVE 1 1H 65.97601-0105 SPRING;COMP. 1 1I 65.90310-0104 SCREW;PLUG 1 1J 06.01013-9120 BOLT;HEX M8X75 4 1K 65.90510-0012 NUT 4 1L 65.05201-0008A GEAR;DRIVE 1 1M 06.29141-0207 KEY;WOODRUFF 1 1N 06.16050-0311 WASHER;LOCK 1 1O 06.11053-9217 NUT;HEX. 1 17 06.22022-0907 PIN;DOWEL 6M6X10 2 18 06.01013-9215 BOLT;HEX. M10X50 2 19 65.90801-0018 WASHER;LOCK 2 20 - IDLE GEAR MOUNTING 1 D 21 65.05204-0003A GEAR;OIL PUMP IDLE 1 22 06.31420-0314 BEARING;BALL 2 23 06.29020-0132 SNAP RING 55X2 2 24 65.05205-0018 PIN;IDLE GEAR 1 25 06.29010-0125 RING;SNAP 30X2 1 26 65.90030-0009 BOLT;SOCKET HEAD M10X60 1 DL420A DL420A 1

  20. Fig. 008A OIL PUMP [120925 ~ ] Fig. 008A OIL PUMP [120925 ~ ] DL420A DL420A

  21. Fig. 008A OIL PUMP [120925 ~ ] Fig. 008A OIL PUMP [120925 ~ ] Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 1 400915-00021A PUMP ASSY,OIL 1 1A 400923-00013A HOUSING,OIL PUMP 1 D 1B 65.05104-5007 GEAR;OIL PUMP 1 1C 65.05104-5006 GEAR;OIL PUMP 1 1D 06.22022-0909 PIN;DOWEL 6M6X14 2 1E 110508-00295 COVER,OIL PUMP;ENGINE OIL 1 D 1F 65.05410-0007 PLUNGER;VALVE 1 1G 65.97601-0105 SPRING;COMP. 1 1H 65.90310-0104 SCREW;PLUG 1 1I 06.01923-3115 BOLT ASS'Y M8X25 2 1J 06.01013-9107 BOLT;HEX. M8X50 2 1K 65.05201-0008A GEAR;DRIVE 1 1L 06.29141-0207 KEY;WOODRUFF 1 1M 06.16050-0311 WASHER;LOCK 1 1N 06.11053-9217 NUT;HEX. 1 11 06.22022-0907 PIN;DOWEL 6M6X10 2 12 06.01013-9217 BOLT,HEX 2 13 65.90801-0018 WASHER;LOCK 2 17 65.05200-6004A IDLE GEAR MOUNTING 1 D 18 65.05204-0003A GEAR;OIL PUMP IDLE 1 19 06.31420-0314 BEARING;BALL 2 20 06.29020-0132 SNAP RING 55X2 2 21 65.05205-0018 PIN;IDLE GEAR 1 22 06.29010-0125 RING;SNAP 30X2 1 23 65.90030-0009 BOLT;SOCKET HEAD M10X60 1 DL420A DL420A 1

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  23. Fig. 009 OIL FILTER Fig. 009 OIL FILTER DL420A DL420A

  24. Fig. 009 OIL FILTER Fig. 009 OIL FILTER Key No Key No Part No Part No Description Description Qty Qty S.C S.C Serial No Serial No ICA ICA Replacable Replacable Qty Qty 10 400404-00015 OIL FILTER ASS'Y 1 10A 65.05510-5020B CARTRIDGE;OIL FILTER 1 10B 65.05503-5038C OIL FILTER HEAD ASS'Y 1 10BA 65.05503-0031B HEAD;OIL FILTER 1 10BB 65.90310-0121 SCREW;PLUG 1 10BC 06.56190-0722 RING;SEAL 2 10BD 65.90310-0115 PLUG 1 10BE 06.56190-0726 SEAL;RING 1 10BF 65.97601-0075 SPRING 1 10BG 06.31641-0433 BALL;STEEL 1 10BH 65.90301-0034 SCREW;PLUG 1 10BI 06.56190-0728 RING;SEAL 1 10BJ 06.22230-1214 PIN 1 10BK 65.97601-0004 SPRING 1 10BL 06.31641-0433 BALL;STEEL 1 10BM 06.08062-1208 SCREW;PLUG 1 17 06.01953-3331 BOLT ASS'Y M12X1.5X100 4 18 06.01953-3318 BOLT ASS'Y M12X1.5X35 1 19 65.96501-0061 O-RING 2 20 65.01908-0010 GASKET 1 21 65.05701-5454 PIPE;OIL 1 22 06.01923-3217 BOLT ASS'Y M10X30 2 23 65.96601-0054 GASKET(C/W PIPE FLANGE) 1 24 65.01810-5011 CAP;OIL FILLER 1 25 65.01814-5012 HOUSING;OIL FILTER 1 26 06.01923-3117 BOLT ASS'Y M8X30 4 DL420A DL420A 1

  25. Fig. 010 OIL COOLER Fig. 010 OIL COOLER DL420A DL420A

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