Design & Analysis of Experiments 8E 2012 Montgomery
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Design of Engineering Experiments – Introduction to Factorials PowerPoint PPT Presentation


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Design of Engineering Experiments – Introduction to Factorials. Text reference, Chapter 5 General principles of factorial experiments The two-factor factorial with fixed effects The ANOVA for factorials Extensions to more than two factors

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Design of Engineering Experiments – Introduction to Factorials

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Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design of Engineering Experiments– Introduction to Factorials

  • Text reference, Chapter 5

  • General principles of factorial experiments

  • The two-factor factorial with fixed effects

  • The ANOVA for factorials

  • Extensions to more than two factors

  • Quantitative and qualitative factors – response curves and surfaces

Design & Analysis of Experiments 8E 2012 Montgomery


Some basic definitions

Some Basic Definitions

Definition of a factor effect: The change in the mean response when the factor is changed from low to high

Design & Analysis of Experiments 8E 2012 Montgomery


The case of interaction

The Case of Interaction:

Design & Analysis of Experiments 8E 2012 Montgomery


Regression model the associated response surface

Regression Model & The Associated Response Surface

Design & Analysis of Experiments 8E 2012 Montgomery


The effect of interaction on the response surface

The Effect of Interaction on the Response Surface

Suppose that we add an interaction term to the model:

Interaction is actually a form of curvature

Design & Analysis of Experiments 8E 2012 Montgomery


Example 5 1 the battery life experiment text reference pg 187

Example 5.1 The Battery Life ExperimentText reference pg. 187

  • A = Material type; B = Temperature (A quantitative variable)

  • What effects do material type & temperature have on life?

  • 2. Is there a choice of material that would give long life regardless of temperature (a robust product)?

Design & Analysis of Experiments 8E 2012 Montgomery


The general two factor factorial experiment

The General Two-Factor Factorial Experiment

a levels of factor A; b levels of factor B; n replicates

This is a completely randomized design

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Statistical (effects) model:

Other models (means model, regression models) can be useful

Design & Analysis of Experiments 8E 2012 Montgomery


Extension of the anova to factorials fixed effects case pg 189

Extension of the ANOVA to Factorials (Fixed Effects Case) – pg. 189

Design & Analysis of Experiments 8E 2012 Montgomery


Anova table fixed effects case

ANOVA Table – Fixed Effects Case

JMP and Design-Expert will perform the computations

Text gives details of manual computing (ugh!) – see pp. 192

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design expert output example 5 1

Design-Expert Output – Example 5.1

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

JMP output – Example 5.1

Design & Analysis of Experiments 8E 2012 Montgomery


Residual analysis example 5 1

Residual Analysis – Example 5.1

Design & Analysis of Experiments 8E 2012 Montgomery


Residual analysis example 5 11

Residual Analysis – Example 5.1

Design & Analysis of Experiments 8E 2012 Montgomery


Interaction plot

Interaction Plot

Design & Analysis of Experiments 8E 2012 Montgomery


Quantitative and qualitative factors

Quantitative and Qualitative Factors

  • The basic ANOVA procedure treats every factor as if it were qualitative

  • Sometimes an experiment will involve both quantitative and qualitative factors, such as in Example 5.1

  • This can be accounted for in the analysis to produce regression models for the quantitative factors at each level (or combination of levels) of the qualitative factors

  • These response curves and/or response surfaces are often a considerable aid in practical interpretation of the results

Design & Analysis of Experiments 8E 2012 Montgomery


Quantitative and qualitative factors1

Quantitative and Qualitative Factors

A = Material type

B = Linear effect of Temperature

B2 = Quadratic effect of Temperature

AB = Material type – TempLinear

AB2 = Material type - TempQuad

B3 = Cubic effect of Temperature (Aliased)

Candidate model terms from Design- Expert: Intercept A B B2 AB B3 AB2

Design & Analysis of Experiments 8E 2012 Montgomery


Quantitative and qualitative factors2

Quantitative and Qualitative Factors

Design & Analysis of Experiments 8E 2012 Montgomery


Regression model summary of results

Regression Model Summary of Results

Design & Analysis of Experiments 8E 2012 Montgomery


Regression model summary of results1

Regression Model Summary of Results

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Design of engineering experiments introduction to factorials

Design & Analysis of Experiments 8E 2012 Montgomery


Factorials with more than two factors

Factorials with More Than Two Factors

  • Basic procedure is similar to the two-factor case; all abc…kn treatment combinations are run in random order

  • ANOVA identity is also similar:

  • Complete three-factor example in text, Example 5.5

Design & Analysis of Experiments 8E 2012 Montgomery


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