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GE Fanuc’s Solutions for Automation and Intelligent Production Management

GE Fanuc’s Solutions for Automation and Intelligent Production Management. GE Fanuc is a part of 11 GE Businesses Growing Globally. Transportation. NBC. Infrastructure. Healthcare. Consumer Finance. Energy. Commercial Finance. Advanced Materials. Equipment Services. Insurance.

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GE Fanuc’s Solutions for Automation and Intelligent Production Management

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  1. GE Fanuc’s Solutions for Automation and Intelligent Production Management

  2. GE Fanuc is a part of 11 GE Businesses Growing Globally Transportation NBC Infrastructure Healthcare Consumer Finance Energy Commercial Finance Advanced Materials Equipment Services Insurance Consumer & Industrial

  3. GE Fanuc Automation • Operating Unit of GE Infrastructure • 17 Year Joint Venture with FANUC of Japan • Broad Portfolio of Award-Winning Solutions • Local Presence in Every Major Global Market • Six Sigma Methodology • 2000+ Employees Worldwide

  4. Automation & Intelligent Production ManagementMarket Survey • Key Issues Facing Plant Manager 1700 Plant Managers Surveyed Source: Industry Week Worldwide focus on improving production capability

  5. All Data Works with All Data Sources All Historians All HMI/SCADA ALL Controllers All Networks Automation & Intelligent Production Management Open and Layered…

  6. GE Fanuc – What Do We Do? MES: Allows enterprise quality, Geneology, tracking & routing Optimization of the process CNC : Plastic Injection Molding or Metal cutting Embedded : High Speed Communication and processing To enable 200 bottle per minutes PLC : Labeling & Conveyor Control, Batch control HMI : Allows the operator to visualize every stage of the process BEVERAGE FACILITY

  7. Delivering Industry Solutions • Machine Automation - GE Fanuc partnered with the world market leader in CNC Controls and is a global supplier delivering machine automation solutions including Motion, PC/CE Based Control and Operator Interfaces. • Process Automation -GE Fanuc as a technology leader is the first to introduce a new line of Programmable Application Controllers. PACSystems™ are significantly more versatile than traditional PLCs with broader application reach, higher performance, and multiple options for runtime targets. • Plant Performance and Optimization -GE Fanuc offers comprehensive automation software and services driving operational efficiency, agility in production, and the capability to manage the enterprise in real time.

  8. CNC & machining applications • CNC Market Leader based on technology, reliability and installed base: 500,000+ Controls globally • Full-line of high precision motors and motion control • Global support capability for OEM’s and MTB’s on major programs – automotive, aerospace, etc. • Lean Manufacturing Solutions for End-Users • Setup Reduction • Reduced Cycle Time • Quality Solutions – Six Sigma • Total Productive Maintenance • Machine Status & Cell Monitoring / Coordination • Machine Tool Efficiency • After-market Services • Original Equipment Spare Parts • Warranty Service Contracts • Advanced Training GE Fanuc CNC Home

  9. Embedded system solutions for the most advanced and demanding of applications • 300+ off the shelf products • Embedded computers & SBC’s (VME, PC104+ & CompactPCI) • PMC Modules & Expansion/Carrier Cards • Rugged switches for extreme conditions • Rapid customization for application • Rapid prototyping & custom development • Open Architecture • In-house SMT manufacturing facilities • Value-add supplier in demanding applications • Stable, Reliable Platform with clearly defined roadmap • High-Performance, Multi-Processor Scalability • Extreme condition capability based on comprehensive application-based testing Turbine Control Embedded Systems Home

  10. Controller, I/O, and motion technology • Industry leading commitment to open systems and standards for controllers, I/O, and networks • Full range of versatile, high performance controller solutions with PACSystems™ • Commitment to our customers installed base with seamless migration to new products • Proficy Machine Edition • Integrated development environment for motion, logic, and view • Common/uniform tools for multiple targets • Control solutions include high-availability, safety, SCADA, and other advanced applications Controller Technology Home

  11. Visualization solutions from simple text displays…. • Open communications to industry-prevalent controllers • 250,000+ QuickPanel™ operator interfaces installed • Machine Edition integrated logic development and visualization environment. • Build once – view everywhere • Full-range of Industrial Computer’s (iPC’s) from panel mount touch screens through extreme environments and fault tolerant computing • iPC’s integrated with GE Fanuc’s market leading HMI/SCADA software, CIMPLICITY and iFIX …to HMI/SCADA systems, plant analytics, KPIs, and dashboards

  12. Plant performance and optimization solutions Real-Time Information Portal Plant Performance & Execution Integrated Quality Asset Management Plant Data Repository HMI / SCADA Programming & Control

  13. Introducing PACSystems™ - the Enabling Technology

  14. Independent Analysis “The PLC has evolved by incorporating open standard interfaces, multi-domain functionality, distributed modular architectures, and modern software capabilities integrated as turnkey automation solutions. The label "PLC" simply understates the capability of current automation systems. “As a new generation of functional capabilities pervades the market the more apt notion of Programmable Automation Controllers (PAC) will displace its predecessor. PACs augment the function and role of the traditional PLC by defining new capabilities for the next generation PLC. This PAC concept will play a major role in plant and factory automation in the future.“ Craig Resnick Director of Research ARC Advisory Group

  15. Multi-Functional Controller Platforms • Multi-domain functionality – discrete, process, motion, HMI on a single platform • Deploy multiple control applications on a single platform • Common development platform • Open, modular control architectures that enable highly distributed automated factory environments • Standards for network interfaces, languages, etc., allowing data exchange as part of multi-vendor systems Connecting Factory Floor Operations With Business Systems

  16. GE Fanuc PACSystems™-one control engine, one development environment for multiple hardware platforms • The Best of PLCs combined with the Best of PCs • Multidiscipline, deterministic control for every application • Application portability to multiple platforms • Performance and Productivity • Follow technology enhancements for continuous performance improvement • Single multi-discipline development platform • Flexibility and Openness • Users’ choice of appropriate platform, programming language and communication scheme • Connectivity to all levels of production operations • Obsolescence Avoidance • Bringing applications forward, protecting investments in intellectual property, equipment and installed costs  RX3i  RX7i 

  17. Tomorrow’s Plant Architecture withMulti-Functional Controller Platforms Enterprise Tier: Proxy Servers Corporate Firewall Operations Tier: Supervisory Tier: Plant Database RPM Dashboard CPM Wireless Plant Workstations The New Control Tier: Real-TimeIndustrial Network (Ethernet, Device,Control, Motion) HMI/SCADA, Reporting Systems, Assembly, PACs, Cell Control, Drives, Servos, Motors, Sensors, Pumps, Valves, Embedded Intelligence, Smart Cameras, Embedded Web Servers PAC Robots CNC Device Tier:

  18. TM Performance & Agility for the Real-Time Enterprise How many automation software solutions does it take to change a business?

  19. The Proficy SuitePlant Intelligence at its best • A comprehensive suite of fully integrated applications, which support all the fonctions of a production site and directly links into the IT and ERP Systems of the enterprise

  20. All Data Works with All Data Sources All Historians All HMI/SCADA ALL Controllers All Networks Open and Layered… Only Proficy!

  21. The Proficy suite: the modules • Proficy Plant Applications (Batch Management, Efficiency Management, Production Management, Quality Management) • A complete set of integrated MES functions • Proficy Historian • Secured, ultra-fast & reliable storage of enterprise-wideproduction data • Proficy Portal • THE Proficy web window • Proficy HMI/SCADA CIMPLICITY & iFIX • The HMI best-sellers of the market • Proficy Batch Execution • The Batch execution module according to S88 • Proficy Shop Floor SPC • For advanced SPC functions

  22. Proficy Plant ApplicationsThe MES according to GE Fanuc • Efficiency : Real-time visibility of Equipment status and Production efficiency, wastes, down time, including contextual information and analysis • Quality : Monitoring of "out-of-specs" alarms. Analysis of data to identify root cause problem areas • Production : Execution, WIP control, production genealogy and traceability • Batch Analysis : Detailed reporting and analysis of batch production

  23. Complementary functions SAP R/3 Financial Systems Finished Goods & Raw Materials Procurement Customer Service Customer Orders Capacity Planning Shipping & Logistics Warehouse Management Supply Chain Planning Scheduling Proficy Product Tracking Waste & Downtime Tracking Control Systems Integration Factory Floor Production Management Process History Real Time Quality Management Shop Floor Metrics Decision Support Shop Floor User Interface • Proficy complements SAP R/3and Supply Chain Systems functions

  24. Connection to the ERP • "S95 Toolkit" • Based on the WBF (World Batch Forum) - B2MML / XML schemas

  25. Value Proposition • With Proficy you can dramatically improve: • Utilization of plant assets • Quality of products produced • Agility of production processes • Costs of manufacturing • Regulatory Compliance • Plant-Business Integration

  26. Industry Awards and Recognition • Engineers’ Choice Award, Control Engineering • Readers Choice Awards, Control and Control Design • Hottest Company, Start • Frost & Sullivan Customer Value Innovation Award • Automation Excellence Award, IAN • Best Plant Award, IndustryWeek • OSHA VPP Star Site • Manufacturing Technology Achievement, American Machinist • General Motors’ Supplier of the Year Award • Editors’ Choice Award, Control Engineering • Product of the Year Finalist, Plant Engineering

  27. In This Challenging Environment GE Fanuc • Provides automation tools to gain measurable ROI • Offers open layered solutions preserving your investments • Allows real-time operations visibility for quick decisions • Provides you visibility into all aspects of production • Supplies true business intelligence • Enables easier compliance to RegulatoryAgencies • Integrates into existing IT Infrastructure • Creates visibility of asset performance for optimization and stabilization of operation

  28. Questions and Answers

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