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Asahi Kasei AWP LCA study

Asahi Kasei AWP LCA study. Background for the LCA analysis. Global demand of reducing Greenhouse Gas ( GHG) emission First introduction to the flexo printing industry on the FTA 200 7 (Montreal, Canada)

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Asahi Kasei AWP LCA study

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  1. Asahi Kasei AWP LCA study

  2. Background for the LCA analysis • Global demand of reducing Greenhouse Gas(GHG) emission • First introduction to the flexo printing industry on the FTA 2007 (Montreal, Canada) • Brand owners are the drivers with the aim to improve their environmental impact and drive costs out by reducing energy. • Timberland shoe box packaging

  3. Asahi Kasei LCA methodology for the investigation and calculation • International Accounting StandardsThe basic prerequisite for being able to measure and jointly manage greenhouse gas emissions is to have a scientifically substantiated, transparent and internationally coordinated assessment framework both on the corporate and the product level. And, for the full product life cycle: that is, from manufacturing to use to disposal. Today these assessment standards are under development under the following working document: PAS 2050:2008 (Specification for the assessment of the life cycle greenhouse gas emissions of goods and services) • There are several calculation software packages used around the world such as Gabi, SimaPro, or LCA-Pro(JPN). As there is no global accounting standard today • Conversion ratio of CO2 emission in relation to the Ajinomoto Company material data base was used. • Asahi Kasei E-materials calculation was based on the ISO14040/14044 using JEMAI* methodology • * JEMAI:Japan Environmental Management Association for Industry

  4. LCA Scope from “cradle to grave” Laser imaging Main exposure Drying Post exposure /finishing Plate processing A B C D E Time(min) E(KWH) @plate dimension Time(min) E(KWH) @plate dimension Time(min) E(KWH) @plate dimension Time(min) E(KWH) @plate dimension Time(min) E(KWH) @plate dimension Processor Solid Waste Disposal Plate Plate Fresh washing solution Waste water Feed:l/sqm Flow:l/sqm Feed back:l/sqm Recycle ratio: % Detergent W300 Mixture Filtration Distillation DetergentNa2CO3 Filter Distillation Waste polymer Water Waste:l/sqm Waste Detergent Na2CO3 Waste polymer kg/sqm Time(min) E(KWH) @plate dimension Waste polymer: kg/sqm Recycle water Recycle W300 Material / Production Usage [plate making] Disposal [plate]

  5. Asahi Kasei LCA study

  6. Asahi Kasei AWP LCA study

  7. AWP LCA conclusion • AWP water wash technology shows the lowest product carbon footprint from “cradle to grave” among the studied technologies • AWP can reduce natural resources by re-using the wash water during plate processing • AWP´s low product CO2 footprint results in a total process cost reduction • Asahi will continue its sustainable approachfor its future product development

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