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RFID e-logistics system

RFID e-logistics system. Presenter : Sang Kuk, Han (Manager : Distribution Department). Contents. RFID e-logistics system. Ⅰ. Outline Ⅱ . Contents in detail Ⅲ . Effectiveness Ⅳ . Expansion plan. Ⅰ . Outline. 1. Prologue 2. Application Examples of RFID 3. E-logistics Purpose

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RFID e-logistics system

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  1. RFID e-logistics system Presenter : Sang Kuk, Han (Manager : Distribution Department)

  2. Contents RFID e-logistics system Ⅰ. Outline Ⅱ.Contents in detail Ⅲ.Effectiveness Ⅳ.Expansion plan

  3. Ⅰ. Outline 1. Prologue 2. Application Examples of RFID 3. E-logistics Purpose 4. E-logistics Contents in Detail

  4. 1. Prologue outline Increasinginternational competitiveness Purchasing process Stock management SCM Productivity Application of RFID to car industry Product Procurement supply sales M I P Sales & Warrantee Consolidation center Assembly Vendor Ethernet RFID (Radio Frequency Identification)? 1. Uploading cars information into small chip 2. Reading, Searching, Managing the information of chip through ethernet controller )))) accessories RF-Tag Receiver (antenna) Sensor

  5. 2. Application Examples of RFID outline • Cost decrease& Miniaturization of RF tag • Development of wireless technology Application of RFID to car industry Expansion of RFID to various fields Tollgate Administration of distribution Tracking of cars Process control

  6. 3. E-logistics Purpose outline Traceability & Sharing of information from process with vendor 1 2 3 4 Real time Process monitoring Real time Parts usage information Real time Traceability of parts Real time Parts supply 2 Parts flow Real time supplies order for parts (WEB) Information flow Out-GATE Real time parts usage information Consolidation Center 3 Vendor 1 Putting order In-GATE In-Gate RFID tag reading supply 4 Vendor

  7. 4. E-logistics Contents in Detail outline • Real time supply order • Real time usage information • Real time monitoring Consolidation center Shipping information Composing order • RFID antenna at out-gate • Center & assembly line monitoring system KIA Motors Part usage information Arrival information vendor Shipping information Producing order • RFID infra at assembly line, in-gate • Real time supply order system • RFID antenna at out-gate • Assembly line monitoring system • Inventory control system

  8. Ⅱ.Contents in detail 1. RFID E-logistics System 2. VAATZ Web Site (Value Advanced Automotive Trade Zone)

  9. 1. RFID E-logistics System(Assembly Line) 5 4 3 1 2 Contents in detail Writing information of car to RFID tag Reading information of car from RFID tag Sending information to server Attach RFID tag (Roof) Real time Information each process RFID antenna BCA-300000 BCA-300001 BCF-300002 BCA-300000 BCA-300001 BCF-300002 RFID tag Application 1. Real time supply order 2. Real time inventory 3. Alarm for lack parts 4. Quality control 5. Searching location Real time information

  10. 1. RFID E-logistics System(Vendor) Contents in detail After Before KIA KIA Supply order 3days in advance • Real time supply order • Usage information Staff of vender Usage information (Phone, Fax, E-mail) Shipment information Production order Production order Production output Barcode Reader Production & Inventory management by hand Production output & Inventory condition Auto-counting

  11. 1. RFID E-logistics System(Gate) NO PARTSQUANTITY Pa H/LAMP 90 Pb H/L BLK 40 Pc BOLT 20 Contents in detail Sending parts information to system 3 1 2 Arrival (KIA) Departure (Vendor, C/C) k26fd000001 k26fd000002 k26fd000003 k26fd000001 k26fd000002 k26fd000003 Uploading the date to Inventory control system 5 Real time parts & inventory control 4 Inventory control system Parts Supply Chain Management

  12. 2. VAATZ Web Site on Internet Contents in detail VAATZ web site Partner Module e-Procurement Module Marketplace Module • Portal, Partner system • Various tools (Bid, Auction) • Sales history • Group buying system Vendor KIA • Parts order & payment

  13. Ⅲ.Effectiveness 1. Productivity effectiveness

  14. 1. Productivity Effectiveness Effectiveness

  15. Ⅳ.Expansion plan 1. Standard boxes 2. Searching routes of delivery trucks 3. Looking for exporting cars 4. Quality control 5. Searching routes of KD parts

  16. 1. Standard boxes Full Full Expansion plan • Using the standard boxes inserted with the RFID tag Down the cost, Up the quality, Decreasing boxes space < KIA MOTORS> < Vendor> Inserted RFID Tag Departure Arrival Collection and delivery Rental Washing Custody Collecting • Standardization of boxes • Collection and delivery of boxes • Control the routes of carriage truck • RFID tag maintenance

  17. 2. Real time Control(Routes of Delivery Trucks) Expansion plan • Real time delivery trucks control Avoid traffic jam , Delivery cost down, SCM Consolidation Center KIA Motors Vendor

  18. 3. Looking For Exporting Cars Expansion plan • Improving the effect of vehicles parking place, Easier looking for repair cars Assembly line Repair (R1,R2) Motor Pool Delivery Exporting PDI Shipping B E F O RE R2 R1 Inspection/ watering L/OFF S/OFF Inefficient delivery Difficult to find out repair cars Inefficient parking Difficult to find out Inefficient parking Difficult to find out A F T E R R2 R1 Inspection/ watering L/OFF S/OFF Real time location Efficient delivery Efficient parking Real time location Efficient parking Real time location

  19. 4. Quality control Expansion plan Warrantee Center Server Quality Data Base Sales (Domestic / Abroad) FQW 000001 Torque ***** Reading Key-set ***** ECU ***** P/L lawsuit Assembly line ※P/L : Product Liability

  20. 5. Searching routes of KD parts Expansion plan • KD parts real time monitoring system using RFID RFID tag supply Usage KD parts Control system Input to line Packaging KD system In/Exporting system Inventory system Shipping Docking Delivery Storage Entry Unpacking warehouse • Consistent KD parts supply to abroad plants • Construction of export / import infrastructure

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