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Cal-Comp USA

Cal-Comp USA. Employees ~ 500 (San Diego, Indiana & Reynosa) AS9100, ISO/TS 16949 (Automotive), ISO 9001 & 13485 (Medical) Aerospace & Military Customers:. End-to-End Service Model. Design. Prototype. NPI. Build. After Service. DFX Tooling Development CPK Report Defect Tracking

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Cal-Comp USA

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  1. Cal-Comp USA • Employees ~ 500 (San Diego, Indiana & Reynosa) • AS9100, ISO/TS 16949 (Automotive), ISO 9001 & 13485 (Medical) • Aerospace & Military Customers:

  2. End-to-End Service Model Design Prototype NPI Build After Service • DFX • Tooling Development • CPK Report • Defect Tracking • Parameter Report • Jig & Fixture Development • Line Set Up • Supplier Chain • Management • Globe Manufacturing • 140SMT • Cell Production • Bar-Code & MES System • Virtual Factory • ROHS/ Green Service • 6σ TQM • Mechanical Design • EE Design • F/W Design • S/W Design • ID Design • System Integration • Components Solutions • PCB Layout • PCB Assy • Testing • Plastic Soft Mold Parts • Sheet Metal Sample • ID Simulation • Quick Turn Sample Making • VMI • RMA • Refurbishment • Logistics • Configuration • Failure Analysis • Spare Planning

  3. 1.3.1 New Product Start-Up • How does your organization contribute to the immediate success of customer startup operations including first article and early production efforts? • How are processes like Advanced Product Quality Planning “APQP” and Production Preparation Process “3P” used to pro-actively ensure value for customers? • How are customers needs for reduced lead time and high levels of initial quality considered in the startup process?

  4. Advanced Product Quality Planning • AS9100 7.0 Product Realization • 1.3.1 New Product Start-Up Process [Advanced Product Quality Planning (APQP)] • Prototype Program (Development Process) • Production Preparation Process 3-P • Production Part Approval Process & FAI

  5. APQP Time-Line CONCEPT INITIATION/ APPROVAL PROGRAM APPROVAL PROTOTYPE PILOT LAUNCH PLANNING PLANNING PRODUCT DESIGN AND DEV. PROCESS DESIGN AND DEVELOPMENT PRODUCT & PROCESS VALIDATION PRODUCTION FEEDBACK ASSESSMENT AND CORRECTIVE ACTION Planning INPUTS | Planning OUTPUTS Product Design & Dev. INPUTS | Product Design & Dev. OUTPUTS Process Design & Dev. INPUTS | Process Design & Dev. OUTPUTS Product & Process Validation INPUTS | Product & Process Validation OUTPUTS Production INPUTS | Production OUTPUTS

  6. Customer Requirements Process Flow Diagram Process Failure Mode Effects Analysis Special / Key Product Characteristics ( ) Control Plan Work Instruction Qualification Build Quality In With APQP

  7. Continual Improvement

  8. Launch Lean With 3P Production Preparation Process Note: Each color represents a different operator’s work cycle

  9. 100 Day 100 Day 100 Day VSM From Raw Material to USAF ADC PRODUCTION CONTROL CCUSA PRODUCTION CONTROL SEI SALES ORDER BANK RAW ALUMINUM SUPPLIER LONG - LEAD CUSTOMER USAF ITEMS LOCATIONS SHIPPED AS SHIPPED AS WEEKLY AS NEEDED SHIPPED AS SHIPPED AS 1x DAY 1x DAY CUSTOMER CUSTOMER CUSTOMER FINISHED GOODS ADC CCUSA SEI LOCATIONS LOCATIONS LOCATIONS

  10. Cal-Comp USA Thank You Contact: Kenny Heifner kheifner@kinpogroup.com (858) 587-6960

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