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AES Specialties Contractors . Ceramic Cover Systems 100 Photo Album. Ceramic Cover 100 Benefits. Easy Application with standard Spray Equipment Latex based Can be applied on hot surfaces without plant shutdown Easy to repair and maintain Saves thermal energy and space

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Aes specialties contractors

AES Specialties Contractors

Ceramic Cover Systems 100 Photo Album


Ceramic cover 100 benefits

Ceramic Cover 100 Benefits

Easy Application with standard Spray Equipment

Latex based

Can be applied on hot surfaces without plant shutdown

Easy to repair and maintain

Saves thermal energy and space

Facilitates visual inspection of hot surfaces

Non-combustible and low flame spread

Reduces temperatures in work areas for personnel protection

Chemical resistant

Protects against corrosion

Sound dampening effect

Limited surface preparation is necessary

Superior adhesion

Outstanding flexibility

Can be top-coated with polyurethane, epoxy and waterborne coatings

Impressive references

Comprehensively tested at independent laboratories



Sample pipe of conventional vs. CC-100Fiberglass is difficult to seal Very Durable – Damage resistantEasily damaged Waterproof and a Vapor BarrierPromotes corrosion due to chloride content Will not affect indoor air qualityDifficult to maintain vapor barrier Very chemical resistant against acids, basesMust be removed for inspection of substrate and retards microbial growth.Smoke and Flame spread 25 and 50 Can be easily repaired Not chemical resistant Class A fire ratedCan affect indoor air quality Eliminates under insulation corrosion Must be jacketed if used outdoors or in wet areas Aesthetically pleasing appearance and can be tinted most colors or top-coated. No VOC’s.


Industrial and commercial uses
Industrial and Commercial Uses CC-100

Tanks

Rotary Dryers

Piping

Duct work

Kilns

Digesters

Chillers

Steam Lines

Reactors

Heat Exchangers

Roofs

Boilers

Dust Collectors/Baghouses



Under insulation corrosion problems
Under Insulation Corrosion Problems CC-100

Under insulation corrosion is a multi billion dollar problem every year for the chemical and petroleum industry.

Fiberglass and Mineral Wool insulation contain approximately 1500 ppm of chlorides in their chemical make up.

Chlorides mixed with moisture due to condensation, weather or poor installation creates a corrosive mixture that aggressively attacks both carbon steel and stainless steel.

Conventional insulation that contains moisture also runs the risk of microbial contamination and indoor air quality problems.

Conventional insulation will allow moisture to collect on the surface of the substrate due to environmental conditions.

Ceramic Cover 100 if environmental conditions cause moisture to form it forms on the CC-100 not on the metal surface thus eliminating corrosion.



Hot water storage tank at florida distillers
Hot water storage tank at Florida Distillers fiberglass insulation removed


Sherry mixing tank at florida distillers
Sherry mixing tank at Florida distillers fiberglass insulation removed


Msd cold box sprayed from crane basket
MSD Cold Box Sprayed from Crane Basket fiberglass insulation removed



Griffin industries rotary dryer
Griffin Industries Rotary Dryer fiberglass insulation removed


Griffin industries rotary dryer1
Griffin Industries Rotary Dryer fiberglass insulation removed



Architectural and commercial uses
Architectural and Commercial Uses and Corrosion Protection

Indoor spiral or exposed duct work

Roof top duct work

Exposed concrete or metal ceilings and walls

Tilt up concrete panels

CMU walls

Metal buildings

Build green roof coating for energy conservation

Fresh air intakes plenums








Churchill downs phase ii
Churchill Downs Phase II Churchill Downs Phase II


University of Louisville Visual Arts School ceiling – CC-100 applied for insulation. Ceiling is concrete slab with parking garage above.


U of L School of Visual Art ceiling CC-100 tinted to match architects color Benjamin Moore Paints Cape Hateras Sand. Project was coordinated with GC to work around finishes and lighting in place while coated.


CC-100 above drop ceiling for condensation control due to conditioned space above at Churchill Downs Phase II


Lexington Legends Ball Park – Makers Mark Grill & Bar 20 mils of CC-100 on precast concrete for insulation value


Owner wanted to use bar & grill all year around, but had trouble heating the area during the winter months. CC-100 solved their problems



Prefabrication made easy
Prefabrication Made Easy match customer interior

Prefabrication of duct work in sheet metal fabricators shop then delivered to job and installed.

Install CC-100 to rotary dryer in shop then shipped by rail to Mexico.

Install CC-100 to skid work in mechanical contractors shop for shipment to jobsite and installation.


Ease of application and durability of CC-100 allow for work to be prefabricated and installed later saving valuable time.



AMACO-BP dryer coated in Louisville Dryer’s shop being loaded onto a rail car for shipment to Mexico.


Before picture horizontal cooker at morgan foods
Before Picture - Horizontal Cooker at Morgan foods loaded onto a rail car for shipment to Mexico.


After photo morgan foods horizontal cooker recovery of investment of approx 9 months
After Photo – Morgan Foods Horizontal cooker loaded onto a rail car for shipment to Mexico.Recovery of Investment of Approx. 9 Months.





Hot water heater at morgan foods
Hot Water Heater at Morgan Foods for shipment to China.



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