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Process Industry Data Integration Strategies

Process Industry Data Integration Strategies. Jehu T. Burton PELC 2006 June 7, 2006. The Vision of DuPont. To be the world’s most dynamic science company, creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Increased UPtime.

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Process Industry Data Integration Strategies

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  1. Process Industry Data Integration Strategies Jehu T. Burton PELC 2006 June 7, 2006

  2. The Vision of DuPont • To be the world’s most dynamic science company, • creating sustainable solutions essential • to a better, safer, healthier life • for people everywhere.

  3. Increased UPtime Automated data flow Aspen+ MicroStation Project Icarus Planning Design Facility Accessible data for everybody Planning PDMS Improved Productivity Construction Business Planning Operations & Maintenance Increased speed of execution Eliminate redundant input of data Meridium SAP Interoperability Facility Data Management Engineered Process Equipment Development Procurement Field Facility Process Material Procurement Process $ Renewal MRO Procurement Process Conditions Equipment Reliability

  4. DuPont Operations DuPont Maintenance DuPont Engineering Suppliers SAP Current View - ApplicationCentric Global User Community Islands of Automation OfflineAccess Online Access Setcim Manual Input of data Pro-E InfoPlus KBase MicroStation PDMS Little Connectivity Meridium Aspect P&ID Documentum Aspen+ Hard to find data Vantage Icarus Many user Interfaces EngineeringDocuments & Plant Drawings OperatingData EquipmentData P&IDData MaintenanceData

  5. DuPont Operations DuPont Maintenance DuPont Engineering Suppliers Common User Interface Automated Data Flow Faster Cycle Time Drawings Contracts Higher Productivity Schedules IncreasedUPtime Standarized configuration processes Applications: repository of shared andbusiness specific Shared content and data repository Backend: Transaction/SAP, Business content/data, Internal collaboration/Lotus Notes Future View - InformationCentric Global User Community Online Access Offline Access Cost Information Reliability Information Simulation Models 3-D Plant Models Operating Conditions Equipment Specs P&ID Data Equipment List Process Control Spare Parts List

  6. The DuPont Data Integration Landscape Enterprise/Finance Engineering Operations Maintenance Process Modeling & Estimating Design Automation & Process Control Systems SAP AspenTech Engineering Suite Aveva Engineering Suite Meridium Supplier Information

  7. The Data Model Problem AspenTech Engineering Suite Aveva Engineering Suite SAP Meridium • Every one of these applications has a different data model • It is difficult to transfer basic equipment information: • Asset number (tag information) • Equipment classification (equipment name) • Subset of equipment attributes

  8. Where is the train heading? AspenTech Engineering Suite Aveva Engineering Suite SAP Meridium We are building a transcontinental railroad and we need to make incremental decisions so that the trains connect. We need an industry strategy map!

  9. Industry Issues • We have multiple industry integration strategies. • We use multiple application providers that do not interoperate. • We can longer afford proprietary or individual company solutions.

  10. Conclusions • We need a Process Industry data integration strategy. • We need to align around a set of data standards. • We need to work together to be successful.

  11. Process Industry Data Integration Workshop – August 8 & 9, 2005 Workshop Objective: How can we accelerate achieving integrated digital information for process industry facilities?

  12. Workshop Attendees • Robin Benjamins – Bechtel Bart Neighbors – ConocoPhillips • Ewan Botterill – Intergraph Mark Palmer – NIST • Jehu Burton – DuPont Onno Paap – Fluor • Andy Bush – KBR/Halliburton Sylvia Rappenecker – Dow Chemical • Manoj Dharwadkar – Bentley Sys Dalip Sud – Shell Global Solutions Int’l • Kristine Fallon – KFA Inc. Tom Teague – ePlantData • Elizabeth Fowler – SAP Nicole Testa – FIATECH • Son Huynh – IBM Alan Tough – ConocoPhillips • Ric Jackson – FIATECH Robert Trosper – ConocoPhillips • Sue Jones – Merck Magne Valen-Sendstad – POCS Caesar • Adrian Laud – Noumenon Paul van Exel – USPI-NL • Andy McBrien – AspenTech Ray Walker – DuPont • Neil McPhater – Aveva Phil Yewdall – Aker Kvaerner

  13. Workshop Accomplishments • Alignment of views and a sharing of data integration knowledge. • Relationship building between North American and European experts. • Greater understanding and status of the relevant international standards and the management/infrastructure process, AEX project, and XMpLant. • Comparison and analysis of existing data integration solutions. • A path forward agreed to by attending owner operators, EPC contractors, software suppliers, and consortia including goals, strategy and project plans addressing priorities and logical sequence of future activities.

  14. Map Application 1 Application 2 Map App 2 Input File Format App 1 input File Format Point-to-Point Mapping • Advantages • Easy to understand & implement (lowest one-off cost) • Usage-driven exchanges (only exchange what you need) • Limitations: • Expensive: number of interfaces scales increases with the square of the number of applications, N • Difficult to maintain as software versions change Courtesy of Tom Teague, ePlantData

  15. Point-to-Point Mapping Application J Application A Application I Application B Application H Application C Application G Application D Application F Application E

  16. Application 1 Application 1 Application 2 Application 2 Map Map Map Map Common Common File Format File Format or Database or Database Common Format Mapping • Advantages • Software-neutral data exchange & archival format • Number of interfaces scales linearly with number of applications, N • Usage-driven exchanges • Limitations: • Requires agreement on common format • Need common industry entity to define and maintain Courtesy of Tom Teague, ePlantData

  17. Application J Application A Application I Application B Application H Common Data Format Application C Application G Application D Application F Application E Common Format Mapping

  18. Application J Application A Application I Application B Application H Common Data Format Application C Application G Application D Application F Application E Data Integration Strategy Comparison • Cost Prohibitive at Enterprise Level • Enterprise Level Solution • Lower Cost to Maintain Application J Application A Application I Application B Application H Application C Application G Application D Application F Application E

  19. Common Format Mapping Aveva Vantage PE ISO 15926 DSAP Pump Pump Pump Gear Reducer Gearbox Gearbox HVAC System HVAC Unit HVAC

  20. Current Status • August Workshop strategy embraced by FIATECH Technology Roadmap, Lifecycle Data Management and Information Integration Team. • Dow, DuPont, and Shell Press Release issued January 18, 2006 representing 15 companies and international bodies. • New FIATECH project to accelerate deployment of ISO 15926 in support of August 2005 Data Integration Workshop. • Huge interest at daratechPLANT2006 Conference, January 23 – 25, 2006 in Houston, TX. • Building industry consensus and support for ISO 15926 adoption.

  21. Accelerating Deployment of ISO 15926 • Project Goals • Aligned with the Process Industry “Data Integration Workshop” • Standard-based neutral platform for lifecycle information between different computer systems • exchange • sharing • integration • hand-over • Deliverables • Tested Open Source ISO 15926-7 compliant integration software that can be used as basis for commercial developments • Evergreen Internet-based online library of ISO 15926-4 providing a Single Global Source of reference data • core classesandobject information models

  22. ISO 15926 Work-in-Progress Database

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