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Turning. Prep. Sawing. Milling. Inspect. Grinding. Drilling & Deburring. Ship. Technical data. Work standards. Process Sheet. Figure B7 in Tour B illustrates processes (conversions) for “typical” part. Inspect & Ship. Prep. Turn. Mill. Grind. Turning. Prep. Sawing. Milling.

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Turning

Prep

Sawing

Milling

Inspect

Grinding

Drilling & Deburring

Ship


Process sheet

Technical data

Work standards

Process Sheet


Figure b7 in tour b illustrates processes conversions for typical part
Figure B7 in Tour B illustrates processes (conversions) for “typical” part

Inspect& Ship

Prep

Turn

Mill

Grind


Turning “typical” part

Prep

Sawing

Milling

Inspect

Grinding

Drilling & Deburring

Ship


From to chart
From/To Chart* “typical” part

What do we learn from this?

* standard “IE” tool


What if only one punch
What if only one punch? “typical” part

3

2


Gantt chart punch base first
Gantt Chart “typical” partPunch base first

base

roof

garage

inspect

assemble

base waits

subassemble

form roof

form base

punch

separate

40

46

62

120

10

74

84


Basic facility description
Basic Facility Description “typical” part

Reserve Storage

Receiving dock & staging

Forward Pick

Shipping dock & staging

Office

Yard


Reserve Storage “typical” part

Receiving dock & staging

Forward Pick

Office

Shipping dock & staging


Warehouse process flow
Warehouse Process Flow “typical” part

suppliers

Receiving

Reserve

Forward

Sort/Accumulate

customers

Pack/Ship


Process flow

R/C “typical” part

Staging

Bulk Storage

  • Picking Areas:

  • Flow Rack

  • Carousels

  • Slow Units

  • High Value

Merge Area

Sortation

Shipping

Process Flow

Surge R/C Storage

Long Term Storage

Replenishment


Process flow1

10 pallets/hour “typical” part

CB lift trucks

10 pallets/hour

CB lift trucks

Surge R/C Storage

45 pallets/hour

pallet jacks

30 pallets/hour

CB lift trucks

R/C

Staging

Bulk Storage

40 pallets/hour

CB lift trucks

5 pallets/hour

NA truck

45 pallets/hour

or

540 cartons/hour

rider OP truck

Long Term Storage

5 pallets/hour

NA truck

Replenishment

  • Picking Areas:

  • Flow Rack

  • Carousels

  • Slow Units

  • High Vol

540 cartons/hour

rider OP trucks

12,960 pc/hour

Shipping

Merge Area

Sortation

Process Flow


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