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Real-Time Digital Systems for Control on Small Tokamaks

Real-Time Digital Systems for Control on Small Tokamaks. Presented by: Bernardo B. Carvalho Association Euratom/IST on behalf of the CFN Data Acquisition Group and ISTTTOK Team. Small tokamaks usually rely on pre-programmed waveforms for open-loop control of plasma parameters.

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Real-Time Digital Systems for Control on Small Tokamaks

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  1. Real-Time Digital Systems for Control on Small Tokamaks Presented by: Bernardo B. Carvalho Association Euratom/IST on behalf of the CFN Data Acquisition Group and ISTTTOK Team 17th TM on Research Using Small Fusion Devices

  2. Small tokamaks usually rely on pre-programmed waveforms for open-loop control of plasma parameters Introduction:Traditional Architectures • “Trial-and-error” type operation • Hard to get similar discharges, as the plasma is a multivariable complex system • Reprogram of waveforms is normally an empiric and lengthy task • Data acquired needs to be correlated manually against control waveforms Sensor(Magnetics) WaveformGenerator #1 Actuator (Power Suplies) DATAACQUISITIONSYSTEM Tokamak: Actuator (Gas Puffing) Sensor(Interferometry) WaveformGenerator #2 17th TM on Research Using Small Fusion Devices

  3. Plasma close-loop control on medium/small tokamaks example: Plasma Control Controller #1(PID) Sensor(Magnetics) Actuator (PSU) Tokamak • Single-Input Single-Output (SISO) ANALOG controllers • Not easily Re-configurable • Hard to Optimize • Allows only simple control schemes (e.g PID) • Control of Plasma Parameters is NOT coupled! Sensor(Pressure/Interferometry) Actuator (Gas Puffing) Controller #2(PID) Actuator Y Sensor X Controller #(PID) 17th TM on Research Using Small Fusion Devices

  4. Recent digital technologies and tools developed at IST enable a New Paradigm • Integrated Digital Control System, Sensors-to-Actuator, based on available low-cost technologies • General Purpose Processors: Intel, PowerPC… • Open-Source Standards and Real-Time Operating Systems: XML, CORBA, SQL, RTAI • DSP - Digital Signal Processors • FPGA- Field Programmable Gate Arrays • MIMO Multiple Input- Multiple Output Controller • Dedicated real-time synchronous network for event and timing distribution 17th TM on Research Using Small Fusion Devices

  5. Application: The ISTTOK Plasma Control • ISTTOK Plasma Control System • 12 Magnetic Probes on a poloidal circular section • Fast position determination code running on DSP (128 μs) using 8 signals • Two PWM controlled PSU for Vertical and Horizontal Equilibrium Fields • Data transmitted to PSU by optical connection • PCI-TR-512 Acq. & Control Module • 8 Diff. Channels @14 bit/ 2 Msamples /sec • Galvanic Isolated. • 512 Mbytes of SDRAM • Synchronization of clock and trigger among boards (Master-Slave) • Integrated FPGA and DSP for data processing • Digital output for Control Purposes See Poster 26 17th TM on Research Using Small Fusion Devices

  6. Next Step: Upgrade of ISTTOK Plasma Control • Present ISTTOK Tomography Diagnostic: • Three pinhole camera • Each camera with 10 active channels • Two different reconstruction methods • Fourier-Bessel Algorithm (Faster ~40 μs) • Neural-Network (~400 μs) • Reconstruction algorithms running and tested on a standard PC with RTAI OS LFS See Poster P13 HFS • Goal: Multi-Diagnostic Plasma Control System • Magnetic reconstruction using 12 probes(+), Vloop and Rogoswky coil • Tomography reconstruction used when magnetic reconstruction fails to give reliable results ( e.g. during current inversion in AC operation) 17th TM on Research Using Small Fusion Devices

  7. New system overview 17th TM on Research Using Small Fusion Devices

  8. ATCA-Based System • Why ATCA? • Reliable mechanics (serviceability, shock and vibration) • High security and regulatory conformances • Highly configurable • Robust power infrastructure and large cooling capacity (200W per board) • Ease of integration of multiple functions and new features • Supports 14 slots in 19” cabinet or smaller versions • Ability to host multiple controllers and storage on a shelf 17th TM on Research Using Small Fusion Devices

  9. ATCA Backplane Topologies • Multi-protocol support for interfaces up to 20 Gb/s • Each slot is interconnected through up to four 2.5 Gb/s links with an actual throughput capacity of ~800 MByte/s per link • Scalable aggregated shelf capacity to 2.5Tb/s Advanced ATCA Interface Topologies FULL MESH BACKPLANE DUAL-STAR BACKPLANE 17th TM on Research Using Small Fusion Devices

  10. Low-Cost ATCA Controller-Processor Module • Based on a PC plain ATX Motherboard with PCIe, assembled on a specially designed ATCA Carrier Board • Any Processor in the ix86 multi-core family • Easily upgraded to higher processing power • Processing power over 40 GFLOPS and a set of SIMD instructions • Plain Linux or Real-time OS (RTAI) • Connected to the PCI Express™ switch fabric of the ATCA™ carrier by an ×16 full-duplex link (8 GB/s) directly from its Northbridge • Occupies 2 slots of the ATCA shelf 17th TM on Research Using Small Fusion Devices

  11. ATCA 32-Channel Digitizer Module ATCA MODULE • 32 Analogue differential Inputs • ±32V dynamic range, 18-bit resolution • Anti-aliasing filters and Galvanic isolation • Simultaneous sampling at 2 MHz • programmable Decimation down to 1 kHz on the FPGA • Optional I/O Rear Transition Module: • 8 analogue 16-bit/50MSPS • 8 digital input/output channels (EIA-485) • 1 fiber optic port (x1 full-duplex 500 MB/s) SFP • RS-232 interface • Developed for JET Vertical Stabilization Enhancement Project EP2 ATCA BUS DigitizerCarrier board DigitizerMain board Optional RTM I/O 17th TM on Research Using Small Fusion Devices

  12. ATCA FAST Data Acquisition Module • ATCA Digitizer Module 8 channel with up to 250 MS/s@13bit • High Power FPGA • Multi-rate filtering based on events • Local Control algorithms • Can Implement PHA and data reduction in real-time • Developed for JET Gamma Ray Spectroscopy Enhancement Project EP2 17th TM on Research Using Small Fusion Devices

  13. Digital Link for the Actuators TP3 - Hard real-time communications protocol for Trigger, Timing and data Transport (Developed under JET Vertical Stabilization Enhancement EP2 Project) • OGSL - Optical gigabit serial link • Transmits the control signals to the actuator units, enough to attain low loop delays (< 1us). • Developed for JET Vertical Stabilization Enhancement Project • Fiber optic SFP LC-Duplex connector (850 nm over 62.5/125 μm fiber) • Full-duplex communications with programmable signaling rate from 622 Mbaud to 3.125 Gbaud • EHSL - Electrical high-speed serial link • 2/4 wire RS-485 (ANSI TIA/EIA-485-A) • Up to 8 half-duplex or 4 full-duplex channels on a 37 pin D-sub connector • Programmable signaling rate up to 30 Mbaud 17th TM on Research Using Small Fusion Devices

  14. Firmware Tools • Hardware Level • FPGA: Data Reduction, Pulse Processing, Timing, Event Detection and Distribution • VHDL, Verilog, (in future directly SCILAB, MATLAB, etc) • DSP: Fast plasma position determination and PID control algorithms • C, Assembly • dsPIC: PWM control of PSU • Assembly Example 2: Block Diagram of real timePHA Implementation in FPGA for Gamma Ray Spectroscopy Example 1: Block Diagram of real timesampling decimation 17th TM on Research Using Small Fusion Devices

  15. Local Processor Node RTOS: Real time multi-diagnostic reconstruction and control algorithms RTAI, C / C++ FIRESIGNAL “Node”: Data storage, parameter programming and integration in the general control and acquisition system (FIRESIGNAL SERVER) C++ Code/ CORBA Event Based Configuration data described in XML format Standardized hardware description Software Tools 17th TM on Research Using Small Fusion Devices

  16. Summary • Small tokamaks are adequate platforms to develop Control and Data Acquisition Systems using State-of-Art digital technologies and tools (PCIe, ATCA, RTAI, XML) • IST/CFN’s future work will build on previous developments towards ITER relevant solutions • New machines (or enhancements of the existent) represent crucial opportunities to explore new concepts compatible with ITER requirements with benefits to the ITER CODAC Specification • Common remote collaboration tools and unified data description methods will boost collaboration between Labs 17th TM on Research Using Small Fusion Devices

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