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Calypso. Prerequisite. General Information. Adjustments. EDM. File Conf.dat. Example. Interfaces. Supported EDM Systems. The user needs: The offset and the rotation of an electrode (A) to a chuck (B). What the user makes available: a high-exact chuck on the CMM (B)

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24 07 02

  • Calypso

  • Prerequisite

  • General

  • Information

  • Adjustments

EDM

  • File Conf.dat

  • Example

  • Interfaces

  • Supported

  • EDM Systems


24 07 02

  • The user needs:

  • The offset and the rotation of an

  • electrode (A) to a chuck (B).

  • What the user makes available:

  • a high-exact chuck on the

  • CMM (B)

  • a same chuck in the EDM

  • machine

  • an electrode (A) with attachment

  • (C) for the chuck

C

Y

X

B

A

C


24 07 02

C

Y

X

  • General

  • Every CMM user can generate

  • offset Data for EDM operation

  • Case A

  • The CMM generates offset information

  • (X,Y, Z and Rotation angle C),

  • Results are entered manually into

  • EDM System

  • - Pro: no interface necessary

  • - Con: time consuming and prone to operator typing error


24 07 02

Case B

Step1

CMM generated offsets are transmitted automatically via interface to EDM controller.

The Special Option EDM in UMESS UX, Calypso or

ScanWarePRO main function is:

Save values of 2 different Coordinate Systems to an ASCII-file with a given file name ERODIER. EDM


24 07 02

  • Case B

  • Step 2 ( This step occurs automatically each time of arrival of

  • new file to Controller of EDM System)

  • The Program EPOST.EXE calculates from both coordinate systems the Offset X,Y.Z and Rotation Angle C and additional into an ASCII-file of selected EDM system  

  • - This EDM–file recognizes Controller of EDM System

  • The only necessary input by Operator is the Type of EDM

  • System and File-name. (EPOST.EXE acts automatically)


24 07 02

with Calypso

Calypso

( available > version 4.6) Establishing of 2 Coordinate System

1.

Option EDM

Operator selects:

-  --Coordinate System Chuck of

Electrode Holder

-   - Coordinate System Electrode

-   - Directory and name of output file

-    - Name of Electrode

-   - Type of EDM System

-   - Program Module to generate EDM

information

2.

3.

Calypso

Sends

ASCII-File

Erodier.edm

4.

  • Epost.exe

  • calculates contents

  • of output file

  • stores output file

Steps 4. and 5. are done automatically

5.


24 07 02

with Calypso

Example for input in Calypso

Preparing- 

  Assistance

  EDM –Module

Or by using Toolbox, Insert

EDM-Module in Inspection plan

Calypso


24 07 02

X

Example for one of the different interfaces definitions

Y0

C

Y

X0


24 07 02

Supported EDM Manufacturers

  • MaschName1=Charmilles

  • MaschName2=Zimmer & Kreim

  • MaschName3=Mitsubishi

  • MaschName4=SGL

  • MaschName5=Hansen

  • MaschName6=AEG Elotherm S

  • MaschName7=Makino

  • MaschName8=Agie

  • MaschName9=Maho-Hansen

  • MaschName10=Ingersoll

  • MaschName11=Walter Exeron

  • MaschName12=AEG Elotherm

  • MaschName13=Charmilles N

  • MaschName14=Jung

  • MaschName15=AGIE Evolution

  • MaschName16=EMT

  • MaschName17=Multiform

  • MaschName18=System 3R

  • MaschName19=FANUC


24 07 02

Example Interface Agie or Zimmer & Kreim

In file Conf.dat the switch settings of 8 ( 0 or 1) determines

the output information

 ( Sign, applying or not applying C…….see example below)

File Conf.dat

(AGIE-Format- stored in

C:)\TEMP\AGIE\)


24 07 02

X‘

X‘0

Y‘0

= -C‘

Y‘

Conf.datInfluence to the results 2

File Conf.dat

In file Conf.dat the switch settings of 8 ( 0 or 1) determines

the output information

 ( Sign, applying or not applying C…….see example below)

Attention!

A 1 at the 5. position works like trading of the coordinate-systems

Both results were generated with the same File erodier.edm


24 07 02

Conf.dat Influence to the results 2

Examle Agiewith EPOST.EXE Rel. Date March 5, 2002

1. 2. 3. 4. 5. 6. 7. 8.

0 0 0 0 0 0 0 0

| | | | | | | |_ 8. code Electrode / workpiece*

| | | | | | |_ 7. free

| | | | | |_ 6. free

| | | | |_ 5. basic (1 exchanges basic system !)

| | | |

| | | |_ 4. +/-C (1 exchanges +/- C)

| | |_ 3. +/-Z (1 exchanges +/- Z)

| |_ 2. +/-Y (1 exchanges +/- Y)

|_ 1. +/- X (1 exchanges+/- X)

always stored in C:\TEMP\Agie \

Each measurement gets a directory? Title: ELE-1.....i or WKS-1....i

File Name: MESSDAT.ASC

0 ELEKEle,M,-38.611,34.783,50.242,-7.740;

1 WKSEle,M,-38.611,34.783,50.242,-7.740;

0 ELEKEle,M,-38.611,34.783,50.242,-7.740;

1 ELEKEle,M,-42.944,29.266,50.242,7.740;


24 07 02

Conf.dat Influence to the results 3

Example Agie Evolutionwith EPOST.EXE Rel. Date March 5, 2002

1. 2. 3. 4. 5. 6. 7. 8.

0 0 0 0 0 0 0 0

| | | | | | | |_ 8. code Electrode / workpiece*

| | | | | | |_ 7. free

| | | | | |_ 6. free

| | | | |_ 5. basic (1 exchanges basic system !)

| | | |

| | | |_ 4. +/-C (1 exchanges +/- C)

| | |_ 3. +/-Z (1 exchanges +/- Z)

| |_ 2. +/-Y (1 exchanges +/- Y)

|_ 1. +/- X (1 exchanges+/- X)

Stored at ....\Agie.mes

Each measurement generates another line at the end of the files Agie.mes

0 ELEKEle,M,-38.611,34.783,50.242,-7.740;

1 WKSEle,M,-38.611,34.783,50.242,-7.740;

0 ELEKEle,M,-38.611,34.783,50.242,-7.740;

1 ELEKEle,M,-42.944,29.266,50.242,7.740;


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