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BRNO UNIVERSITY OF TECHNOLOGY FA CULTY OF MECHANICAL ENGINEERING

INSTITUTE OF MACHINE DESIGN. Acquire knowledge to set your direction…. BRNO UNIVERSITY OF TECHNOLOGY FA CULTY OF MECHANICAL ENGINEERING. 2006. INSTITUTE OF MACHINE DESIGN. A ims of the institute.

jamalia-leblanc
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BRNO UNIVERSITY OF TECHNOLOGY FA CULTY OF MECHANICAL ENGINEERING

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  1. INSTITUTE OF MACHINE DESIGN Acquire knowledge to set your direction… BRNO UNIVERSITY OF TECHNOLOGY FACULTY OF MECHANICAL ENGINEERING 2006

  2. INSTITUTE OF MACHINE DESIGN Aims of the institute A long-term global mission of the IMD is to provide a high quality education, research and service to the industry in the field of up–to-date machine design, including machine parts and also in the field of industrial design. An emphasis is therefore laid upon the use of the latest findings in the area of fundamental and applied sciences, upon the prediction of design trends, and upon the integration of computer and information technology into designing processes. In cooperation with significant organisations of employers and specialised workplaces, the institute has been constantly improving a qualitative development of study programs so that these programs do not onlyprovide a better reflection of current state of science and technology but also respond to up–to–date needsof labor market and industrial practice. 1 2 3 4 5 6 7 8 9 … 34

  3. INSTITUTE OF MACHINE DESIGN Basic information FSI VUT in Brno Institute of Machine and Industrial Design Technická 2896/2616 69 BrnoCzechRepublic http://uk.fme.vutbr.cz/e-mail: uk@fme.vutbr.czphone: +420 5 4114 3230fax: +420 5 4114 3231 1 2 3 4 5 6 7 8 9 … 34

  4. INSTITUTE OF MACHINE DESIGN History Prof. Ing. Leopold Grimm, director of Institute of Machine Construction (1901–1933) Designer of hydro–machines and pumps in the company Voith in Heidenheim Designer of steam turbines and steam engines in the company Brown-Boveri in Zurich Chief designer in the Adamov machinery works in Adamov Co–founder of machine construction science Prof. Ing. Jan Kieswetter, director (1933–1949) Designer in the division of steam turbines in the First Czech – Moravian machinery works in Prague Director of the division of steam turbines in Škoda works in Pilsen 65 patents from different areas of mechanical engineering, mainly from the area of steam flow and energy transformation 1 2 3 4 5 6 7 8 9 … 34

  5. Director of the Institute Doc. Ing. Martin Hartl, Ph.D. Deputy director - tuition Deputy director - administration Ing. Jan Brandejs, CSc. Doc. Ing. Pavel Mazal, CSc. Department ofdesign methodology Ing. Jan Brandejs, CSc. Department of machine design Ing. Marti Vrbka, Ph.D. Department of industrial design Doc. Ing. arch. Jan Rajlich INSTITUTE OF MACHINE DESIGN Present – Organisational structure of the institute 1 2 34 5 6 7 8 9 … 34

  6. TUITION Tuition structure Bachelor study program, I. stage Engineering, three years, professional and general type of studyIndustrial design, three years Applied sciences in engineering, three years Master study program, II. stage Branch of Applied mechanics – specialisation Computer aided designBranch of Machine design engineering Branch of Industrial design in engineering Doctoral study program Branch of Machine design and Process engineering, including Industrial design Branch of Physical and Materials engineering 1 2 3 4 5 6 7 8 9 … 34

  7. TUITION Selection of courses for bachelor study Machine design fundamentals Machine design The coursesare focusedon the creation of machine design documentation, dimensioning, accuracy of dimensions, surface structure, geometrical accuracy, function and compatibility, selection of material, semi - products and standardised functional and technological elements. Machine design and CAD Basics of machine design methodology applied toan assembly unit. All with CAD applications, word processors and spreadsheet processors. 1 2 3 4 5 6 7 8 9 … 34

  8. TUITION Selection of courses for bachelor study Machine Design – Machine Elements Machine Design – Mechanical Drives Machine Design – Mechanisms The coursesare focused on analytic strength computations of machine parts and joints under static and dynamic loading and on tribology. Computations of screw fastened, welded, bonded and riveted joints, shafts, rolling and sliding bearings, springs, couplings and fly-wheels. Mitsuoka Kit car – practical assignments Students take part in a number of measurements, e.g. tests of oils, determination of vehicle dynamics, measurements of noise emissions, etc. The graduate from the course will acquire theoretical knowledge and practical experience with experimental work with emphasis on the use of computers both through measurements and also through experiment processing. 1 2 3 4 5 6 7 8 9 … 34

  9. TUITION Selection of courses for master study CAD I and II The course provides the students with basics of computer graphics and computer aided design. In practice, tuition is oriented on the products Autodesk Inventor, ProEngineer and CATIA. Knowledge of CAD products is necessary for prospective professional career and quality elaboration of diploma project. Industrial design The course focuses on 3D modelling by means of curves and general planes. Students will familiarize themselves with designing methods and tools. In practice, they will familiarize themselves with the program Rhinoceros. 1 2 3 4 5 6 7 8 9 … 34

  10. TUITION Selection of courses for master study MKP and ANSYS The aim of the course is to make students familiar with basic principles of finite element method and its practical application in modelling of various problems of continuum mechanics. A practical focus of tuition is on the use of program system ANSYS. Rapid Prototyping and Reverse Engineering The course will make students familiar with basic principles of methods of Rapid Prototyping and Reverse Engineering. Tutorials are devoted to creating of a 3D model from digital data by method FDM Rapid Prototyping. So created component is digitalized by a selected optical measuring system. 1 2 3 4 5 6 7 8 9 … 34

  11. TUITION Selection of courses for master study Diagnostic systems The course makes students familiar with technical diagnostics in construction and operation of machines. The emphasis is laid on tribodiagnostics and vibroacoustic diagnostics, signal processing and software of professional diagnostic systems. Micro and nanotechnology The content of the course are issues of design, construction and operation of micro and nanomachines. Tuition encompasses examples of up - to – date solutions and links between basic research and industrial applications. 10 11 12 13 14 15 16 17 18 … 34

  12. TUITION Selection of Industrial designcourses Workshops – product and industrial design In the workshops students will acquire skills of how to apply their creativity, respecting technical, operational and technological requirements laid upon the industrial product. The design itself is documented with drawings, drawing documentation, 3D visualizacion and a model. Workshop – graphic design From tutorials focused on type face, text, picture, colour and composition, the students go over to the respective applications in typographic and graphic designs. They deal with e.g. visual style – corporate identity, information, orientation and operational graphics, etc. 10 11 12 13 14 15 16 17 18 … 34

  13. TUITION Selection of Industrial designcourses Drawing - Modelling Tuition of hand-drawing is traditional - from geometrical objects of different shape to head and figure, by means of basic techniques according to the model. A part of tuition is a week’s course of open-air drawing, Hand-modelling is focused on traditional disciplines, objects, relief and head. Ergonomy In this course the students are familiarized with all aspects of the system man –machine – environment, including basic parameters needed to design industrial products and working environment. The acquired knowledge is verified through practical assignments in the area of ergonomy in industrial design. 10 11 12 13 14 15 16 17 18 … 34

  14. STUDY BRANCH – MACHINE DESIGN ENGINEERING Basic information The branch of Machine Design is mainly focused on the product lifecycle. It offers basic theoretical methods and application principles for successful solutions of engineering issues and practical tasks. Main study areas Computer aided machine design and computer aided engineering computations CAD/CAE) Measuring and diagnostics (measuring and processing of signals and digital data) Use of digital data (Rapid Prototyping and Reverse Engineering, technology) Theoretical basis of study (materials, tribology, optics, nanotechnology) 10 11 1213 14 15 16 17 18 … 34

  15. STUDY BRANCH – MACHINE DESIGN ENGINEERING Selection of courses ▪ CAD: Autodesk Inventor, SolidWorks, CATIA, ProEngineer ▪ Design: Rhinoceros ▪ MKP: Ansys, Ansys Workbanch, upgrade modules in CAD systems ▪ Diagnostic systems: LabView, Mathcad ▪ Micro and nanotechnology ▪ Rapid Prototyping and Reverse Engineering ▪ Technical and legal issues ▪ Students are involved in research activities of the institute ▪ Excursions to subject area companies 10 11 12 13 14 15 16 17 18 … 34

  16. STUDY BRANCH – MACHINE DESIGN ENGINEERING Exhibition of diploma projects Normalie Czech, Automotive Lighting Glass cutting table Design of headlight 10 11 12 13 14 15 16 17 18 … 34

  17. STUDY BRANCH – MACHINE DESIGN ENGINEERING Exhibition of diploma projects Pharmix, LAC Hrušovany Drum homogeniser Vacuum furnace with gas - proof retort 10 11 12 13 14 15 16 17 18 … 34

  18. STUDY BRANCH – INDUSTRIAL DESIGN Basic information The aim of the branch IndustrialDesign is education of designers able to bridge a growing gap of tech versus human and thus to contribute to humanization of technology. Creation of design documentation Development, technical and design analysis of topicVariant study of designFinal shape (composition) solution Ergonomic solution Colour and graphic solution Operating and technical solution Working out of mock-up or prototype 10 11 12 13 14 15 16 17 18 … 34

  19. STUDY BRANCH – INDUSTRIAL DESIGN Structure of courses for Industrial Design Core subjects Fundamentals of designDrawing and ModellingComputer modelling - workshopErgonomy Product and industrial designGraphic design Experimental design History of art and design Topics for students’ projects Productive instruments and tools, ecological devices, means of transport, consumer goods, optics, medical engineering, audiovisual and information engineering, aids for disabled, environmental design and visual communication, design in architecture… 10 11 12 13 14 15 16 17 18 … 34

  20. STUDY BRANCH – INDUSTRIAL DESIGN Exhibition of diploma projects Transport engineering Tractor of future Light cross - country truck 19 20 21 22 23 24 25 26 27 … 34

  21. STUDY BRANCH – INDUSTRIAL DESIGN Exhibition of diploma projects Medical Engineering Manualwheelchair Obstetricalchair 19 20 21 22 23 24 25 26 27 … 34

  22. DOCTORAL STUDY Basic information The Institute of Machine Design has been currently running doctoral study programs in the following branches Machine Design and Process Engineeringnumber of students 27; out of them 9 in the branch Industrial DesignPhysical and Materials Engineeringnumber of students 1 19 20 21 22 23 24 25 26 27 … 34

  23. DOCTORAL STUDY Machine Design and Process Engineering Selection of current topics for doctoral study Study of transient phenomena in lubricants by means of high – speed colour cameraEarly identification of bearing pitting through service - life testingReduction of noise emission in modern car transmission unitsSpring – loaded shock absorber as an element affecting driving properties of vehicles Methods of virtual reality in machine design practice 19 20 2122 23 24 25 26 27 … 34

  24. DOCTORAL STUDY Industrial Design Selection of current topics for doctoral study Links between industrial design and architecture in urban space Effects of technology and machine design on designers’ visions in transport engineeringDesign in relation to aids and devicesfor disabledAssessment of engineering products in terms of industrial design Interrelations between design and construction of building and landing machinesReadability in industrial designOperating graphics – displays and controls 19 20 21 22 23 24 25 26 27 … 34

  25. SCIENTIFIC AND CREATIVE ACTIVITIES Basic information Scientific and technical groups TribologyTechnical diagnosticsFatigue properties of materialsConstruction and virtual prototypingIndustrial design 19 20 21 22 23 24 25 26 27 … 34

  26. SCIENTIFIC AND CREATIVE ACTIVITIES Tribology Fundamental and applied research in Tribology,focused on lubricated contacts between machine parts operated under elastohydrodynamic, mixed and boundary lubrication. Fundamental research topics • Influence of rubbing topography on lubrication films function • Behaviour of lubricated contacts operated under non-steady state operational conditions • Very thin lubrication films formation at high contact pressure • Lubrication capabilities of micro-textured surfaces Principal laboratory equipment • Tribometers for the very thin lubrication films studies • In-situ 3D optical profilometer 19 20 21 22 23 24 25 26 27 … 34

  27. SCIENTIFIC AND CREATIVE ACTIVITIES Technical diagnostics Aggregate testing Tests with particular focus on car gearing mechanisms. Diagnostics of car chassis Emphasis is placed upon modern on– car testing of the whole suspension system directly on the vehicle. Measurement of noise and vibration Closer specialisation is focussed on measurements of car transmission units – significant is mainly a cooperation with car manufacturer Škoda Auto a.s. in the area of noise emission reduction in passenger car gearboxes. 19 20 21 22 23 24 25 26 27 … 34

  28. SCIENTIFIC AND CREATIVE ACTIVITIES Technical diagnostics Basic laboratory equipment • Datalogger Mbox • Tribotester for determing of oil limit states • Measuring centre • Dewetron DEWE 2010 • Function Generator Hewlett Packard HP 33120A • Car dynamic tenzometric scaleTanner • Vibration unit TriTec 19 20 21 22 23 24 25 26 27 … 34

  29. SCIENTIFIC AND CREATIVE ACTIVITIES Fatigue properties of materials and structures Fatigue properties Research of characteristics of metal materials in the area of high - cycle fatigue on electric - resonant loading machines Contact fatigue Monitoring of contact pitting development in metal and ceramic materials on axial and radial testing stands, determining of bearing service life, etc. Acoustic emission Application of modern method of non–destructive testing in a number of areas related to mechanic loading of metal and ceramic materials, or basic machine parts and mechanisms Basic laboratory equipment • Resonant pulsators RUMUL Cracktronic 160 and 70 • Testing stands Axmat and R-mat • Acoustic emission analysers Dakel Xedo, AED FTA etc. 28 29 30 31 32 33 34

  30. SCIENTIFIC AND CREATIVE ACTIVITIES Construction and virtual prototyping Virtual design and CAD Virtual prototyping and CAD Engineering analyses and simulations, FEM Simulation of future product behaviour 3D scanning by contact scanner Implementation of projects and cooperation with industry Practical implementation of industrial contracts Design and construction activities Solutions to operational problems Research of alternative ecological energy resources Construction and development of wind power plants (Savonius rotor) Research of alternative energy resourcesImplementation of wind power plant on the principle of Halladay turbine 28 29 30 31 32 33 34

  31. SCIENTIFIC AND CREATIVE ACTIVITIES Industrial Design The branch of Industrial Design solves the tasks of industrial and product design, design of visual communications and3D visualisations Software visualisation tools 3D visualisation programs Rhinoceros 3D 3D Studio Max Cinema4D Graphic editors Macromedia Flash MX Corel Draw 11 Adobe Illustrator, Adobe Photoshop, Adobe InDesign 28 29 30 31 32 33 34

  32. ONGOING PROJECTS Examples of cooperation Industrial designLG Philips Eidhoven - TV sets, beamers Microset Brno – Visualisation of electronic handle ČAS Znojmo – Electric bus Centropen Dačice - markers TOS Hulín – machine toolsDesign of machines and equipmentLAC Hrušovany – furnaces and driers ČAS Znojno – wind power plant Hydrotech Bratislava – equipment for sewage works Applied researchŠkoda Auto – noise reduction in gearboxes TOS Znojmo – analysis of gearing TIMKEN–lubricationof frictionsurfaceswithdefects EATON – very thin lubricants 28 29 3031 32 33 34

  33. TRAINING AND LECTORING ACTIVITIES Basic information The staff of the Institute of Machine Design provide training for products of company Autodesk in the authorized training centre on the premises of the Institute of Machine Design (www.c-agency.cz) The staff organises seminars and training sessions related to the area of design documentation for both beneficiaries from industry and teachers of all levels of vocational schools and universities. The Institute of Machine Design cooperates with the Centre for Education and Consultancy, VUT in Brno (CVP). 28 29 30 31 32 33 34

  34. OTHER ACTIVITIES Excursions, exhibitions and presentations 28 29 30 31 32 33 34

  35. INSTITUTE OF MACHINE DESIGN We are looking forward to cooperation Thank you for attention http://uk.fme.vutbr.czemail: uk@fme.vutbr.cz 28 29 30 31 3233 34

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