2008
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2008. Labeling Systems Introduction & Product range. Magnetic Project. MLP. 1.1. General description. 1.2. Elements details. MLP SP. MLC MLA Applicators. Competition. Applicators. Features & how it works. 2.1. Linear. 2.2. Fan. 2.3. Inverted FAN. 2.4. Blow. 2.5. Shift.

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2008

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2008

2008

Labeling Systems

Introduction & Product range


2008

  • Magnetic Project.

  • MLP.

    • 1.1. General description.

    • 1.2. Elements details.

  • MLP SP.

  • MLC

  • MLA Applicators.

  • Competition.

  • Applicators. Features & how it works.

    • 2.1. Linear.

    • 2.2. Fan.

    • 2.3. Inverted FAN.

    • 2.4. Blow.

    • 2.5. Shift.

    • 2.6. Front.

    • 2.7. Pallets.

    • 2.8. Robot.

    • 2.9. Manual.

  • Printer.

  • Software.

  • Technical specifications document.


2008

Magnetic

Project

MACSA develops a complete line of P&A machines to reach a great variety of market needs creating a new quality and reliability referent in the P&A sector.


2008

P&A production line

In 2008, the P&A production line is built with an initial capacity of 200 units per year.


2008

MLP


2008

P&A System MLP 4000/6000 PLUS

Modular structure so it permits to adapt the machine to the different needs.

4. Visual Interface / Display

1. Label dispenser

3. Applicator

2. Printer


2008

P&A System


2008

- Label dispenser. Is the main body, that incorporates all the other important components. It’s composed by the label roll unwinder, the backing paper rewinder, and all the electronic boards.

- Mechanical robustness. All the elements are mounted over an aluminium plate of 15mm thickness, it’s translated into a big strength over extreme working conditions.

- Label driving & guiding elements have been designed in anodized aluminium so they offer the maximum guarantees of reliability and durability in industrial environments.


2008

Big label rolls capacity. It permits label rolls of diameters of 400 mm  it’s translated into a higher autonomy and reduce the time that the line is stopped due the change of the label roll.

More capacity  low cost & time


2008

Dynamical control of the backing paper rewinder

+ Automatization  - Mantainance


2008

Easy applicator replacement..

Touchscreen: it permits to control the state of the machine and configure it to adapt the machine to the production changes.


2008

Own electronic boards: high reliability. It has different communication possibilities.

Easy to remove and replace in case that is required.

Indicators to know Inputs & Output’s state.


2008

Connectivity

Several communications channels available.

(2) Ethernet.

(4) USB load firmware.

(14) RS-232.

(16) RS-422.

(11) Libre

(1) Wifi. (Option)

External connections


2008

Other auxiliary components control

External components

(5) Bearing lights.

(6) 10,4” Touchscreen.

(7) Cabinet door control.

(8) 5,5” touchscreen.

(9) Main photocell (IE1).

(13) RS-232 Scanner, barcode scanner.


2008

Easy integration into production lines. Several Inputs & Outputs that makes easy the integration of the P&A machine into the customer’s system.


2008

NON-STOP System

Two machines working in a Master – Slave way: while one of them is working the other one it isn’t until the working one enters into an error condition.


2008

Hi-SPEED System.

Developed for high speed production lines and also installed by default into the MLP series. It permits to communicate 2 P&A machines and apply the label alternatively so the production is doubled.


2008

High quality components .


2008

Special applications

All our machines can be personalized to adapt them to the customer’s needs. MACSA has its own engineering department with large experience.


2008

MLP 4000/6000 SP System

SP Series is a version of MLP  it’s a P&A system develoved to reach low production line speeds.


2008

Maximum Label roll diameter: 300 mm.

2 applicator types:

Linear

Shift


2008

Reduced connectivity module.

(5) Beacons, connection available for a 3 colors beacon.

(6) Touch Screen 10,4”, Connection for an external Touch Screen.

(7) Door electro-valve, connection for the door control of the applier.

(8) Touch Screen 5,5”, interface connection 240 x 128 pixels

(9) photocell, external photocell connection available.

(13) RS-232 Scanner, connection for an external Barcode reader .


2008

MLC 4000 Series

P&A Designed to reach:

- low productivities

- less electronic capabilities and varities of printer modules.


2008

Main characteristics:

  • Available with:

    • 4’’ width.

    • Applicators: Linear, Frontal, FAN, Blow & Shift

    • Not available for pallets.

    • Printer modules: SATO Lt 408  reduced capabilities: Not standard OEM, 203 dpi, Max print speed 150 mm/sec.

  • Roll diameter: max of 300 mm.

    • Low cost materials (plastic).

  • Compared with the MLP (SP or Plus) it has limited electronics capabilities:

    • Less inputs and outputs

    • Less communications channels.

    • Display is mounted on the chasis.


2008

MLA 5000/8000 System SP

Applying system for prepinted label.

It reaches 25 m/min.


2008

Two MLA labeling systems: SP and PR. The PR model can integrate a built in Datamax printer.

Versión SP

Versión PR


2008

  • The PR version has a built in label accumulator that allows you to separate the speed of the line from the printing time.

  • Thanks to the accumulator we will get a faster system with a higher quality of printing.


2008

Options.


2008

RFID


2008

Alarm indicators. The printer is already prepared in order to display a signal when the label roll and /or the ribbon is finishing.

Lost label sensor(Models with Pad). If during the labeling process , the system is loosing the label , the system is generating an alarm, avoiding that the product come out of the production line without the identification label.


2008

- Pneumatic maintenance Kit . The printer can be installed with a pneumatic maintenance kit that includes: manual valve, filter and air pressure regulator. The main propose of the kit is to keep the air circuit clean of water and oil, in order to prevent faults in the pneumatic circuit of the system

- beacons alarm Kit. This Alarm kit provide the real status of the system with three different colors

- Emergency stop. The printer can be complemented with an external emergency stop button, that can be installed in a convenient place for the operator.


2008

STANDS .& CABINETS:

There are 3 different standard stands:

  • Basic: Without regulation.

  • Vertical regulation.

  • Vertical & Horizontal regulation.


2008

Machine’s Hand

  • The hand of the machine can be deduced by placing yourself in front of the machine: in front of the printer display and the rollers. In this situation:

  • if the label is printed from right to left  the machine is a RIGHT HAND.

  • if the label is printed from left to right  the machine is a LEFT HAND.

Left hand

Right hand


2008

General characteristics.

1. Mechanical robustness with the maximum fiability & durability guarantees.

2. Whole range of applicators that covers any market requirement.

3. Modular structure that permit a fast applicator change.

4. Multifunctional touchscreen .

5. Label unwinder for 400mm label rolls.

6. Dynamic control of the rewinder tension.

7. Several options: Label & Ribbon end warning, ...

8. High reliability aluminum components.

9. NON-Stop Hi-Speed Systems by default.

10. DATAMAX, SATO, ZEBRA and CAB printer compatibility.


2008

Applicators


2008

Whole range of applicator types to fit the customer needs.

PALLET

LINEAR

FRONT

FAN

INVERTED FAN

BLOW

SHIFT


2008

LINEAR.

- Real time applicator: it takes the label to the product contacting with it.

- The label can be applied with the product stopped or with movement.


2008

Polyvalent PAD: different label sizes

High power blowing system


2008

Product detection by pressure.

210mm

o

360mm

  • Cylinder length:

    • 210mm for 110x110 ,, labels.

    • 360 mm for 160x210mm labels.


2008

Whole cycle duration:

Label length

/

Print speed

+

Application time

=

Cycle duration


2008

Example:

Label length 120 mm

/

Print speed 175 mm/s

+

Application time 2 s

=

22 cycles/min


2008

FAN

  • To apply labels while the product is moving.

  • Label is applied by contacting the extreme of the PAD with the product and the rest is shifted/dragged.

The label is maintained on the PAD through the FANs suction.


2008

Faster than conventional systems

It permits to print while is applying the previous label so the productivity is increased.

Air pressure: low consumption

Big label length: 300 mm and more.


2008

Inverted FAN.


2008

Different label sizes allowed.

PRINTER


2008

Blow.

  • Label is applied by an air blowing system.

  • There’s no contact with the product.


2008

High speed labeling system: there are no application times to add

It permit to apply labels over curving surfaces.


2008

Shift.

  • - Labels are applied by shifting and dragging them over the product.

  • Labels are buffered so the applied label is not the last printed one.


2008

High application precision.

Printing seped is independent from the applying speed:

Labels buffered  adaptation to production speed fluctuations.

PRINTER

Several applicator

adjustments.


2008

FRONTAL.

  • It applies the label at 90º from the printing point.

  • The applicator arm permits to apply at the front or rear side of the product.

  • The product can be stopped or moving.


2008

Polyvalent PAD. Different label dimensions allowed.

Mechanical strength.

Huge blowing capacity.


2008

Applicator length it has to be measured from the machine’s edge until the center of the PAD.

210mm

o

360mm

Productivity depends on the label length.


2008

PALLETS (I): PNEUMATIC VERSION

  • - This version allows to print and apply 2 labels onto a static pallet within 25 seconds.

  • This applicator is composed by several cylinders that they are synchronized to reach both faces of the pallet.


2008

PALLETS (II): SERVO VERSION

  • - MACSA has developed an innovative system to apply labels over pallets to reach the higher needs of the market  it doubles the production of the pneumatic version.

  • This applicator is composed of a robotized arm and controlled through servomotors. It permits to apply 3 o 4 labels per pallet: front & back & side.

  • It permits to apply a label on any pallet position within the same height.

  • Huge reduction of application times.


2008

Demo


2008

- The same applicator can apply 2 label with one pallet stop or 4 labels with 2 stops.

High speed. Due to the advanced and precise control mode, this system can reach a production of 300 pallets / hour (2 labels per pallets)


2008

Special PAD: adaptation to irregular surfaces.

Depending on the conveyor speed, the application can be performed while the pallet is moving  big productivity increase !!!


2008

Robotized applicator.


2008

Manual unit.

In order to cover all the identification needs: low production line, dock loading and unloading , or just a complement of an automatic labeling system, a manual labeling system has been designed , that offer all the necessary tools in order to cover any identification need.

The manual labeling system is built in a steel frame protected with metal plates , that makes it a very strong system able to be installed in a very industrial environments


2008

  • Features

  • PC with touch screen 17”.

  • Box ready for keyboard & mouse

  • Cabinet unit ready for PC and UPS

  • in order to place both in a desktop .

  • External braked ready for desktop printers: Zebra Z4M, Z6M, Z220XIIII and Datamax I4208 MC DT, W6208 DT/TT.

  • External accumulation label tray.

  • Wheels .

  • Connectivity:

  • Internal plugs ,6 units.

  • Input ready for a manual reader

  • Input ready for Access Point. (2 inputs )

  • Main power connector.

  • Ethernet.

  • 4 external inputs.


2008

The system incorporate a touch screen 17” in order to access to the system configuration in a easy way

The system incorporates wheels in order to make the system more flexible

Stainless steel cabinet is available as an option


2008

Printer

The OEM printers , are specially designed to be integrated in the labeling systems (Print & Apply).

Possible to use more OEM Printers:

  • Standard features:

  • hand printer left and right.

  • Thermo transfer print (with ribbon)

  • Control LCD screen

  • Printing heat adjustable

  • Printing speed adjustable.

  • Finishing ribbon detector available

  • 3 languages available English, French, German and Spanish.

  • ribbon of 600m ( winding IN o OUT)

For any other printer contact MACSA

  • Options

  • Direct thermo printing (without ribbon)

  • Ethernet Module (DMXNET )

  • Module wireless Ethernet (DMXrfNET)

  • remote control Panel

  • Print international languages

  • RFID

  • Communications

  • 2 ports RS-232 serial 9-pin

  • 1 port IEEE1284 parallel

  • 1 port USB v1.1

  • 1 port RS422/RS485

  • 2 port for application external program .


2008

Projects.


2008

MACSA has a Project department ( 10 engineers) with large experience in the label system integration , able to develop and manage special projects.

Macsa is NOT only a print & Apply producer , Macsa is able to provide solutions for a special project.


2008

Software.


2008

Label Design Software.

Software features:

- Import True-type fonts and logos .

- Create lots based in fix fields and dates.

- Create all kind of barcodes and 2 D codes.

- Create variable filed slinked to a data base


2008

Software for the management labeling.

The managment and control labeling software y control de etiquetado se encarga de integrar las impresoras aplicadoras en el sistema del cliente, encargándose de realizar el intercambio de información entre los equipos , los periféricos y el ERP.

Este software Integra puede adaptarse a las diferentes necesidades de cada instalación y requerimientos del cliente


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