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Prestatiegericht Onderhoud (PGO) Performance based maintenance

Prestatiegericht Onderhoud (PGO) Performance based maintenance. Peter Booij 18 th November 2011 Manager Contracting. Subjects. Historical perspective Program PGO Targets and means Contract model PGO Contract Structure Requirements & Scope of Works Tender principles & award criteria

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Prestatiegericht Onderhoud (PGO) Performance based maintenance

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  1. Prestatiegericht Onderhoud (PGO)Performance based maintenance Peter Booij 18th November 2011 Manager Contracting

  2. Subjects • Historical perspective • Program PGO • Targets and means • Contract model PGO • Contract Structure • Requirements & Scope of Works • Tender principles & award criteria • Incentives en payment • Performance en costs 2

  3. 1. Historical perspective Procurement:Performance based contracts Outsourcing of daily maintenance OPC/PGO Alliance:contractsbasedonKPI’s and maintenance units Management focus more on RAMS thanoncost OPC+ Outsoursing:contracts based on input: workplans and maintenance specs Increase in more business like attitude OPC Internal distiction Management - Operation contracts based on activities and workplans Present day 1998 2002 2005 2011 1994 2000 2007 3

  4. Contract distribution in OPC 4

  5. 2. Program PGO 5

  6. Targets and means • Strong reduction of costs (25%+) • Reduction of Out of Service Periods • Improve on failure performance • Stabilize the overall quality of the infrastructure >>> • Mobilize the ‘know how’ of contractors • Compete on smart maintenance not on man hour costst • Manage on infra performance in stead of realized work 6

  7. Asset Rail Strukton Volker Rail BAM Rail Contract distribution in PGO - november 2011 Spitzke In tendering In preparation Drenthe Twente Veluwe Eemland Rijn & Gouwe Gelre Dordrecht Betuwe Zeeland De Peel 7

  8. 3. Contract model PGO 8

  9. Contract Structure 9

  10. Requirements OPC to PGO • A change in style of requirements: • We used to prescribe the frequency and nature of inspections. • We made agreements on the quantity and nature of maintenance. • We did NOT make an explicit agreement on the performance of the infrastructure >>> New requirements 10

  11. Reliability & Availability requirements 11

  12. Waarborgen veiligheid Waarborgen spoorweg-veiligheid Waarborgen installatie-veiligheid Voorkomen ontsporen Voorkomen botsen Voorkomen ongelukken in trein Handhaven veilige werking systeem Handhaven veiligheidsvoorzieningen Handhaven vluchtwegen Ontsporingsvrij geleiden Voorkomen botsen trein - trein Voorkomen ongelukken bij berijden Handhaven veilige EV Voorkomen oplopen Voorkomen botsen trein - omgeving Voorkomen ongelukken bij wisselen Handhaven veilige energievoorziening diesel Ontsporingsvrij wisselen Voorkomen botsen trein - obstakels Ontsporingsvrij dragen Voorkomen botsen trein – mens/dier Voorkomen botsen trein – kruisend wegverkeer Safety System Requirements 12

  13. Safety System Requirements • Keep the track within a alignment for x km/h • Prevent defects and electrocution on installations for power supply • Keep switches within safety tolerances • Keep railway crossings fail safe • Etc etc 13

  14. Durability requirements • Durability: condition in which the Life Cycle Cost are minimal (presumed) • Keep the position overhead wires within certain tolerances • Keep the switches within certain tolerances to prevent ‘wear and tear’ • Keep the overall geometry of the track within certain tolerances • Repair all defects on the infrastructure within 3 months. • Etc etc 14

  15. Statement of Work • Use FMECA to define all possible (underlying) failmechanisms causing possible deviations to the requirements. • Use FMECA to define all MTBF of infrastructure objects • Maintain accordingly to the FMECA results • Use an inspection regime to validate FMECA results • Proof to ProRail that the infrastructure is OK! • Bottom line: PREVENT DEVIATIONS FROM HAPPENING! 15

  16. Scope of Works • All track and switches, power supply, signalling, overhead wire, civil structures, telecom • All ‘small’ renewals • All renewals caused by RCF • Contractor is responsible for the quality of all objects until ProRail executes her major renewal plans (5 year forecast is given to contractor) 16

  17. Payment & Incentives (simplified) • In principal: Monthly fixed price payments • no deviations? 105% payment of fixed price • >0 deviations? 75% payment of fixed price, 25% after deviations have been restored in time. Too late? 15% penalty • Small (large) number of deviations throughout the year? Up to 5% bonus (or 10% reduction) • Rather serious safety deviation: 30% penalty • Bonus (or reduction) up to 5% if Urgent Failure performance is going well (bad) throughout the year 17

  18. Duration of the contract • In principal: 5 or 6 years • However: In case of a serious safety incident the contract will end. Contract will be re tendered, contractor is liable for damage • Too much Urgent Failures over a period of years? Contract may end. 18

  19. Tender: Award Criteria for bidding • Fixed Monthly Price (85%) • Number of required ‘Out of service periods’ (15%), at least 99,37% availability • Urgent failures (Euro 100/minute reduction on price) • Savings on LCC by postponement of renewals by ProRail. (reduction on price) And.. • A few price agreements for settlement of future changes in the contract 19

  20. Results so far • Financial targets have been well achieved • Urgent Failure minutes reduced. For example PGO 2: The contractor offers a reduction from 70.000 minutes to 43.000 minutes a year. • Out of service periods: Down by 50 – 75% and no more conflicts with the time table 20

  21. Questions? 21

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