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Put a drop of oil inside the wire holder caps – stops rust

Put a drop of oil inside the wire holder caps – stops rust. Grease the threads of all bolts before installing things. Mount the rubber holder for the reverse and clutch cables to hold them fast in place. New gasket for the muffler. Install the muffler.

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Put a drop of oil inside the wire holder caps – stops rust

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  1. Put a drop of oil inside the wire holder caps – stops rust

  2. Grease the threads of all bolts before installing things

  3. Mount the rubber holder for the reverse and clutch cables to hold them fast in place

  4. New gasket for the muffler

  5. Install the muffler

  6. Assemble the carburetor, new gaskets and rubber block

  7. Making an intake gasket

  8. Tools to make new gaskets, a punch for the small holes

  9. Rubber block for the carburetor/intake manifold must be installed with the small hole lined up with the groove in the intake manifold seen behind

  10. Install it correctly

  11. Double check to make sure the holes line up

  12. Bolt the carburetor in place connecting the throttle and choke cables

  13. Clean the hot air manifold, oil or grease the spring loaded flap inside, it tends to rust out so grease is best

  14. Rear motor mount bracket installed – keeps vibration to a minimum

  15. Lower cooling shroud installed – small bracket holds a crack together, otherwise in fine shape

  16. Cleaned the carb again, more dirt and varnish!

  17. Ready for the motor test

  18. Fired up first turn, bigger temporary gas tank in place for road tests

  19. Runs great

  20. Backed up to the door to exhaust fumes from the garage

  21. Let it idle for a while, blipping the throttle from time to time to make sure all is well and to allow oil to splash up on the new clutch plate

  22. Backed out into the snow in bright sunlight

  23. Great day for a test drive – no, I don’t need snow tires today

  24. Letting it idle outside in the sun

  25. Right front – there’s a guard by the door

  26. Right rear side

  27. Rear light wires tied in place for a short road test

  28. From the back showing the bigger temporary gas tank tied to the cross member

  29. There’s the road behind our place where the test drive will happen shortly

  30. First run

  31. Simon doesn’t like the noise - Ken

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