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ASI Safety

SOME. ASI Safety. Why Should I Care About ASI and ASI Safety?. ASI Safety Products Will Be In Your Compensation Plan $,$$$. #1 Industry Hot topic. Get’s you in the door with customers who haven’t considered Siemens in the past. Value proposition (SIEMENS).

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ASI Safety

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  1. SOME ASI Safety • Why Should I Care About ASI and ASI Safety? ASI Safety Products Will Be In Your Compensation Plan $,$$$ SIMATIC Practice Week Atlanta August 2004

  2. #1 Industry Hot topic Get’s you in the door with customers who haven’t considered Siemens in the past Value proposition (SIEMENS) • This is a technology that will open the door for new business opportunities!!!!! Why? SIMATIC Practice Week Atlanta August 2004

  3. Connects with Existing PLC Improved Diagnostics Easy Expansion Value proposition (Customer) Money Time + Customer will save With SIMATIC Practice Week Atlanta August 2004

  4. ASI Safety Opportunities Lead to….. Opportunities SIMATIC Practice Week Atlanta August 2004

  5. ASI Safety Commercial Issues • Master-/Slave- Architecture Technical Data • Any topology possible: Line, Star or Tree • Ingress Protection from IP20 to IP67 up to IP68/69K • Basic system with max. 31 Slaves, each max. 4in/4out,5 ms reaction time, can be expanded with A/B-Slaves up to 62 Slaves, each max. 4in/3out up to 10 ms reaction time • Safety related switching up to Category 4 acc. to EN 954-1,switch-off delay time max. 40ms (worst case) • With AS-i Extension Plug max. 200 m length per segment, when using repeater you can link several segments, e.g. 600 m with 2 repeaters and master in the center • Unshielded cable with 2x1,5mm² (AWG 16) SIMATIC Practice Week Atlanta August 2004

  6. Actuator-Sensor-Interface Technical Data • Master-/Slave- Architecture Technical Data • Any topology possible: Line, Star or Tree • Ingress Protection from IP20 to IP67 up to IP68/69K • Basic system with max. 31 Slaves, each max. 4in/4out,5 ms reaction time, can be expanded with A/B-Slaves up to 62 Slaves, each max. 4in/3out up to 10 ms reaction time • Safety related switching up to Category 4 acc. to EN 954-1,switch-off delay time max. 40ms (worst case) • With AS-i Extension Plug max. 200 m length per segment, when using repeater you can link several segments, e.g. 600 m with 2 repeaters and master in the center • Unshielded cable with 2x1,5mm² (AWG 16) SIMATIC Practice Week Atlanta August 2004

  7. Actuator-Sensor-Interface Configuration of AS-i Masters 2 possibilities to define the AS-i configuration: • Set button on AS-i Master Master Config. • very simple and applicator-friendly • no knowledge about AS-i slave profiles necessary • fixed I/O addresses beginning at base address • exchange of slave type (e.g. 4in to 4in/4out) without changes in PLC • Slave Configuration Table in S7 HW-Config • totally integrated application documentation in S7 manager • upload of bus configuration into PG possible (with Link20E version 3 or higher resp. CP 343-2 P) • setting of AS-i slave parameters in HW-Config (e.g. for analogue modules) • for series production it‘s possible to copy the configuration • I/O-adresses can be adapted to existing PLC program • To call the OB82: Activate operating parameter Diagnosis Alarm! SIMATIC Practice Week Atlanta August 2004

  8. AS-i Safety Monitor - Version 2 • order numbers: • Basic Type: • single-channel: 3RK1105-1AE04-0CA0 • (1 OSSD) • dual-channel: 3RK1105-1BE04-0CA0 • (2 OSSD) • Enhanced Type: • single-channel: 3RK1105-1AE04-2CA0 • (1 OSSD) • dual-channel: 3RK1105-1BE04-2CA0 • (2 OSSD) Safety at Work NEW:with yellow front cover SIMATIC Practice Week Atlanta August 2004

  9. Enhanced ASIMON – Configuration Software • One software for all types of Safety Monitors(order number 3RK1802-2FB06-0GA0) • choice of functionality: • Version < 2.0for old Safety Monitor (V 1.xx) • Basicmax. 32 devicesDeactivation of devices possible • Signal Inversion for standard slaves possible • Enhanced • max. 48 devices further functions see next slide Safety at Work SIMATIC Practice Week Atlanta August 2004

  10. Enhanced ASIMON – Configuration Software • Additional functions with Enhanced Safety Monitor • max. 48 devices • Deactivation of devices possible • Signal Inversion for standard slaves possible • enhanced monitoring devices Safety at Work • 2-channel dependant components with debouncing • 2-channel conditionally dependant components (door interlock) • Button enables acknowledgement of a function • NOP dummy for fixeddefinition of a device’s index • AND and OR function with up to 6 inputs • Storage-FlipFlop, Impulse on positive edge • Switch-on delay, switch-off delay • EDM loopback via standard slave possible SIMATIC Practice Week Atlanta August 2004

  11. Enhanced ASIMON – Configuration Software Safety at Work SIMATIC Practice Week Atlanta August 2004

  12. Enhanced ASIMON – Configuration Software • Diagnosis functions with Basic and Enhanced Type • Online diagnosis with PC and ASIMON software • PLC diagnosis with new function block for S7-300/400 (on CD with ASIMON software) Safety at Work • Monitoring of device status also within AND/OR gates(data selection = all devices) • short-time switch-off conditions will be registrated(activate diagnosis stop, acknowledge via standard slave) • Reset of Error Condition (SERVICE button) also remote(activate reset of error condition, acknowledge via standard slave) SIMATIC Practice Week Atlanta August 2004

  13. AS-i Safety at Work - Sichere Module • SlimLine-S22.5 Module: • 2F-E Schraubklemmen 3RK1205-0BE00-0AA2 • 2F-E Federzugklemmen 3RK1205-0BG00-0AA2 • K45-Modul: Safety at Work • 2F-E M12-Buchsen 3RK1205-0BQ00-0AA3 • K60-Module (mit Standard-Ausgängen): • 2F-E / 2A Ausgänge aus AS-i 3RK1405-0BQ00-0AA3 • 2F-E / 2A Ausgänge aus 24VDC 3RK1405-1BQ00-0AA3 • SIGNUM-Kapselungen mit integrierten Sicherheits-Slaves • modularer Aufbau mit Standard-Slaves und Sicheren Slaves • SIGUARD-Positionsschalter mit AS-i SaW-Direktanbindung SIMATIC Practice Week Atlanta August 2004

  14. AS-i Extension Plug • Now 200m instead of 100m !!! • Duplication of the length per AS-Interface segment from 100 to 200 meters • Considerable reduction of the costs for the network infrastructure for large networks • Allows in combination with repeater a max. AS-Interface network up to 600m (if the master is located in the middle of the network) • Extension of the range of applications and greater freedom in plant design by doubling the AS-Interface segment • Easy monitoring by integrated under voltage detection Extension Plug • Order-Nr.: • Extension Plug: 3RK1901-1MX00 • M12 branch: 3RX9801-0AA00 • Start of delivery: 05/2004 SIMATIC Practice Week Atlanta August 2004

  15. AS-i Extension Plug Function of the Extension Plug To build a AS-Interface segment longer than 100 m up to 200 m install the extension plug at that point in the network which is most distant to the AS-Interface power supply. It is not necessary to locate this point exactly, as it is sufficient to install the extension plug close to this point (approx. 10 m). Using the extension plug you may build AS-Interface networks in any topology (line, star,tree). You always need just one extension plug per segment even if you use star or tree structure. Depending on the length of a AS-Interface segment and the needed current (depending on the number of connected slaves) you have to consider the voltage drop along the AS-Interface cable. The extension plug is equipped with a under voltage detection for easy monitoring of the AS-Interface voltage. A green LED flashes if the AS-Interface voltage is too low. Extension Plug Ordering data The extension plug has a M12 connection and can be easily connected via the AS-Interface M12 branch 3RX9801-0AA00 in degree of protection IP67. SIMATIC Practice Week Atlanta August 2004

  16. AS-i Extension Plug 200m AS-Interface network with Extension Plug • Easy and cost-effective configuration of AS-Interface segments up to 200 m • Larger dimension without repeater and additional power supply(= reduction of the costs for the network infrastructure) • Configuration in any topology (star, tree, line) Extension Plug SIMATIC Practice Week Atlanta August 2004

  17. AS-i Extension Plug Maximum net expansion with combination of Extension Plug und Repeater • The maximum possible network dimension can be extended by using repeater in combination with the extension plug • Please note that if using the repeater in combination with the extension plug it is not allowed to connect repeaters in series. Therefore, the maximum distance Master Slave is400 m and the absolute maximum distance is 600 m (if the master is located in the middle of the network). • It is possible to connect repeaters in parallel to realize a star topology, each branch with up to 200 m Extension Plug SIMATIC Practice Week Atlanta August 2004

  18. Compact Module K60 for use in explosive atmosphere (ATEX) There are two types of K60 available to use in explosive environment in zone 22 according to classification II 3D (dust atmosphere, non-conductive dust) • Type 4 Inputs/4 OutputsIdentification II 3D T75°C IP65X • Type 4 InputsIdentification II 3D T60°C IP65X • There are special conditions to consider for safe operation !!!Particularly the module has to be protected against mechanical damage by means of suitable protective measures. Further conditions see next page under „special conditions for safe operation“. K60 ATEX • Order-Nr.: • 4E/4A: 3RK1400-1DQ05-0AA3 • 4E: 3RK1200-0CQ05-0AA3 SIMATIC Practice Week Atlanta August 2004

  19. Compact Module K60 for use in explosive atmosphere (ATEX) K60 ATEX • K60 4E module ATEX3RK1200-0CQ05-0AA3 • with safety clip • and manipulation proof sealing cap SIMATIC Practice Week Atlanta August 2004

  20. New AS-Interface Analog Module (profile 7.3) Analog modules with 4 Inputs • new modules up to 4 analog Inputs • more analog signals can be connected with one single module • established K60 housing • preprocessing of the analog values by the AS-i master Order-Nr.: current measurement: 3RK1207-1BQ44-0AA3 voltage measurement: 3RK1207-2BQ44-0AA3 thermal resistance: 3RK1207-3BQ44-0AA3 Fast Analog Value Measurement: • modules with two inputs can be changed over to just one used input • the change over is done via a M12-bridge-connector • using just one input the conversionand transmission time is reducedto one third • conversion and transmission timeto the AS-I master • 1 (used) input: 29 ... 95 ms • 2 (used) inputs: 136 ... 235 ms Analogue Modules Order-Nr.: current 3RK1207-1BQ40-0AA3 voltage 3RK1207-2BQ40-0AA3 thermal resistance 3RK1207-3BQ40-0AA3 M12-bridge-connector 3RK1901-1AA00 SIMATIC Practice Week Atlanta August 2004

  21. ASI Diagnostics made easyASI Analyzer SIMATIC Practice Week Atlanta August 2004

  22. Diagnostics with AS-Interface Lifetime of Installation Commissioning Operation / Maintenance Fault Requirement • Fast fault repair • Documentation • Verification of function and quality • Test protocols for release • Preventive diagnostics • Identification of failed component • Verification of quality • Minimisation of service time • Fast fault repair • Cause of fault • Verification of function • Documentation Solution AS-Interface Analyser System Functions The AS-Interface analyser allows a complete diagnosis of AS-Interface networks during the whole lifetime of the installation. It is the ideal supplement for local diagnostics. SIMATIC Practice Week Atlanta August 2004

  23. EMC FAULT IN COMMISSIONING CONTACTING Slave Parasitic inductions on AS-interface MASTER Slave Slave Slave • Defective Frames can not be detected by analysis of the physical layer • High fault tolerance of AS-interface compensates those faults • Analyser makes preventive diagnostics possible SIMATIC Practice Week Atlanta August 2004

  24. Principle of function - ANALYSER MASTER Slave Slave Slave • RECORD COMMUNICATION: • Interpretation • Record • Represent • Document • Observe Analyser PC SIMATIC Practice Week Atlanta August 2004

  25. Modes STATISTICS TRACE • DETAILED Analysis • Setting trigger conditions • Observe Communication on these conditions • Start the communication record • Detailed Analysis of failures with trace filters • ONLINE ANALYSIS • Simple Overview • Statistic Analysis of Failures • Overview of available Slaves • Representation of Slave Data and IDs „Complete Installation does not work correctly- WHAT IS THE REASON?“ „SIMON with sporadic E-STOPS - WHY?“ SIMATIC Practice Week Atlanta August 2004

  26. Statistic mode: network overview The error rate of available slaves is represented in a simple traffic light function: < 1% Faults per second 1..5 % Faults per second > 5 % Faults per second Slave not projected but present SIMATIC Practice Week Atlanta August 2004

  27. Statistic mode: network overview with hold time • Same look and functionality as network overview • Adjustable hold time for faults • After this hold time, the error rate is evaluated again • Changes in the system are immediately visible SIMATIC Practice Week Atlanta August 2004

  28. Satistic mode: data • All data actually transferred over the network is displayed • Representation without PLC/Host possible • Outputs displayed as process image or as AS-Interface level SIMATIC Practice Week Atlanta August 2004

  29. Statistic mode: configuration • The I/O- and ID-Codes of the slaves are represented SIMATIC Practice Week Atlanta August 2004

  30. Statistic mode: advanced statistics • The data of the overview function is represented numerically here. SIMATIC Practice Week Atlanta August 2004

  31. TRACE mode: Procedure Enter trigger conditions Enter Record filter Offline Supervision of the system RECORDING Download Trace on PC Enter View-Filter ANALYSIS SIMATIC Practice Week Atlanta August 2004

  32. Trace mode: trigger conditions Initiating Trigger Protocol Initiating data Trigger Levels Initiating slave Number of trigger conditions before the next trigger level is activated SIMATIC Practice Week Atlanta August 2004

  33. Trace mode: recording • Recording is started independently from the PC. • Recording can be analysed offline exactly with extensive view filters. • The trigger position (start of recording) is variable SIMATIC Practice Week Atlanta August 2004

  34. Test Protocols • All data of the online statistics can be printed out as Test protocol sheets • The qualitiy of AS-Interface networks can thereby be documented • This allows a verification of the system state for releases or maintenance SIMATIC Practice Week Atlanta August 2004

  35. Advantages / Benefits • The AS-interface analyser allows preventive inspections and therefore maintenance time and down time is reduced considerably • Fast fault repair is rendered possible by the intuitive representation in the statistical mode • Simple and comfortable use makes diagnostics of AS-interface networks possible without a specialist • Inspection sheets give a verification of the state and quality of the system for service and release • Recorded test protocol sheets make remote diagnostics easier by Technical Assistance. Furthermore, any settings of the analyser can be sent in one file per e-mail, whereby outstanding remote diagnostics are achieved • Numerous view filters and trigger functions with physical inputs and outputs make a detailed analysis possible • Process Data is visibleonline and commissionings are thereby accelerated, as it is possible to commission independently of host SIMATIC Practice Week Atlanta August 2004

  36. Technical Data Interfaces AS-Interface RS 232 for interconnection with PC Trigger input (24 V) Trigger output (TTL) Displays / LEDs LED green (power) Supply voltage OK LED green (serial active) RS232 interface in operation LED green/red (test)Test mode Message buffer 256,000 AS-Interface-messagesRated operational current about 70 mA out of AS-InterfaceRated insulation voltage > 500 VEMC according to EN50081-2, EN61000-6-2Ambient air temperature 0°C … +55°CStorage temperature -25°C … +70°CAS-Interface-specification V2.1 SIMATIC Practice Week Atlanta August 2004

  37. Schedule / Ordering data • AS-INTERFACE ANALYSER: • RS232-cable for interconnection with PC • Diagnostics software (CD-ROM) • Order number: 3RK1904-3AB00 • List price: $1750.00 • ACCESSORIES: • AS-Interface branch M12 • 3RX9801-0AA00 • List Price: $13.20 • Cable plug M12 (5m) • 3RX1672 • List Price $15.60 SIMATIC Practice Week Atlanta August 2004

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