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1. PURPOSE

1. PURPOSE This procedure gives the essential requirements for proper equipment preparation and packaging. materials and supplies to insure delivery in satisfactory condition, regardless of destination. All shipments shall comply with these requirements and instructions. 2. SCOPE

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1. PURPOSE

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  1. 1.PURPOSE This procedure gives the essential requirements for proper equipment preparation and packaging. materials and supplies to insure delivery in satisfactory condition, regardless of destination. All shipments shall comply with these requirements and instructions. 2. SCOPE This procedure applies for packing, Shiping to Port, Shpiping to site, lifting, installation, loading and unloading of air-cooled heat exchangers type II.

  2. Shipping To Port Schematic Wind boxes Shipping from Shop to Port C A B

  3. Wind Box Dimension and Weights • Shipping Wind Boxes to port requires the following: • 7 Flatbed truck capable of supporting a cargo of 20 tons each and • with the following flatbed dimensions: • 40 feet long, 9 feet wide and 5 feet tall (max). • NOTE: Caltuca will load and secure wind boxes on truck at the shop

  4. Shipping to Port Schematic Tube Bundle Shipping from Shop to Port A C B

  5. Tube Bundle Dimension and Weights Shipping tube bundles to port requires the following: 1) 7 Flatbed truck capable of supporting a cargo of 30 tons and with the following flatbed dimensions: 40 feet long, 9 feet wide and 5 feet tall (max). NOTE: Caltuca will load and secure tube bundles on top of truck at the shop.

  6. Operations at Port Site Unloading will be done in port by carrier company under Caltuca’s Supervision . By freight carrier: -50 Ton Crane -Space to store 7 Wind Boxes and 14 tube bundles -42 wooden sleepers ,Size 6” x 6” x 9’ Ft long. -The sleepers will be use to place tube bundles on the floor.

  7. Operations to be supervise By Caltuca Lifting device By Caltuca

  8. Assembly By Caltuca at port Site

  9. Flat Racks Sample Shipping Flat rack by Carrier company Loading and Securing by Caltuca

  10. Flat Racks Packing List Flat rack 1 • Shipping Flat Racks to Port requires the following: • 3 Flat racks to fit in a truck with flat bed of 9’ wide x 40’ long • NOTE: Caltuca will load and secure Flat racks for Ocean freight on truck

  11. Flat Racks Packing List Flat rack 2

  12. Flat Racks Packing List Flat rack 3 Shipping Flat Racks to Port requires the following: 3 Flat racks to fit in a truck with flat bed of 9’ wide x 40’ long NOTE: Caltuca will load and secure Flat racks for Ocean freight on truck

  13. Shipping from Port to Job Site 3.1-LIFTING & LOAD 3.1.1-Materials, equipment and technical data needed for loading & unloading at US Port and Job Site: -Flatbed truck capable of supporting a cargo of 40 tons and with the following flatbed dimensions: 40 feet long, 9 feet width and 5 feet tall (max). Crane of at least 50 tons. Wire rope: 4 of 8000 millimeters. Special lifting device

  14. Lifting Device Should be calculated and supplied by customer, this device has to be used for unloading at US Port, truck Loading and Refinery Installment. WARNIG: Failure to use this device as showed, Might cause structural frame damage. Minimum Angle of wires Should be 30 degrees W6 x #15 Unfinished Supplied by Caltuca. Bolts, Nuts and Washers Are for Transportation Purposes Only

  15. Units most be lifted from the truck bed And place on the ground or storing yard. Storing yard should be prepare as to Stand the total weight of the unit. You should not loosen bolts of support beams until the are Safely place on the ground

  16. The Units are prepare and packed for Ocean Freight The Units can lay down on a storage yard for a Max. Period of 2 Month before installation. In case that a Longer period of storage is require, then a long term Storage procedure must be applied. It is also recommended for storage, to pre- assemble the units as shown on the following Slides. this way you will minimized the loose parts inventory control.

  17. 2. Attacht the lifting device 3. Lift the unit 1 feet above the Support shipping beams 4. Remove beams underneath unit 1.Unbolt Shipping Support Beams prior lifting the unit. 5. Disregard beams Bolts and nuts.

  18. Place bottom columns on the side • of the lifted unit. Each column is identify • according the tag and unit position. Verify • the clips attached to the columns for • position according this figure. 2. Lift the unit 1 feet higher than the total length of the bottom columns Total Parts for this operation 6 Bottom Columns 24 Bolts ¾” x 2-1/2” 24 Nuts ¾” 24 Pressure Washers ¾” 6. Attach This column next BRRC-(TAG NO) 5. Attach This column next BRLC-(TAG NO) 8. Attach This column next BCRC-(TAG NO) 7. Attach This column next BCLC-(TAG NO) 3. Attach and bolt this Column Named: Bottom Front Right Column. The column should be identify like this: BFRC-(TAG NO). Front and Rear designations match the Inlet and return Headers of the Unit. Use 4 bolts ¾” x 2-1/2”, 4 nuts ¾” and 4 Pressure Washers 4. Attach This column next BFLC-(TAG NO)

  19. Once the bottom columns are securely bolted , The unit can be lowered to the floor. Important you must continue the assembly, the unit can not be store without installing braces. Important Note: Before the unit is placed down, you should mark the floor with the center to center column dimensions ,as they will be placed on its final Site. If you finish the ground assembly and adjust to the final center to center dimension, it will be easier when you lift the unit again to just place it on site without further adjustment.

  20. There are 8 braces called side braces and they are paired to form 4 pairs of side braces all equal is size There are 12 braces and they are Paired to form 6 pairs of Front, Middle and Back braces all equal In size

  21. 1. All Braces are installed equally, they are paired side to side in the exact position showed on the figure. They should be placed with the wing that has not holes facing down or L down always. Use 4 bolts 5/8” x 2”, Four 5/8” nuts, 4 pressure washer. Brace Clips TOTAL MATERIAL FOR THIS ASSEMBLY 4 Pairs of side braces ( 8 Angles) 6 Pairs of Front, Middle and Back Braces (12 angles) 40 Bolts 5/8” x 2” 40 Nuts 5/8 40 Pressure Washers 2. Place brace in position and begin bolting the top extreme first. Braces Should be pair as to create a sandwich with the clips attached to the wind box and columns. Nuts Should always be facing inwards Towards the wind box.

  22. 1.Take the matching platform out of the Flat rack. They should be identify as: TAG# ___ Inlet Header Platform and TAG#____ Return Header Platform TOTAL TOTAL MATERIAL FOR THIS ASSEMBLYSEMBLY 1 Inlet Header Platform 1 Return Header Platform 4 Platform Braces 8 Bolts 5/8” x 2” 8 Nuts 5/8” 4 Pressure Washers 4 Plane Washers 2.Take the 4 Braces out of The Flat Rack. They should be Identify as : TAG#___ Platform Braces. The 4 braces are equal in size. 3. Bolt each top extreme of The braces to the clip located Underneath the Platform. Use 5/8” x 2” Bolts with 5/8” Nut and 1 pressure washer and 1 Flat washer

  23. Take the previous assembly and bolt it To the air cooler top column clip, use ¾” x 2-1/2” Bolts with ¾” nuts and Pressure Washers. Total needed for this assembly 16 Bolts ¾” x 2-1/2” 16 Nuts ¾” 16 Pressure washers

  24. Remove all plywood from the unit. Follow procedures for Drive Pod Set Up and Follow procedures for Removing Nitrogen purge.

  25. The unit is ready to be lift up to its final Place Use the lifting device as Shown. The Unit lifting lugs are calculated to withstand The total weight including the platform as long As is lifted as shown.

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