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Welcome to:

Welcome to:. To the Members of Your Team. We would like to take this opportunity to welcome you to Precision Machine Inc and we look forward to an exciting future. This PowerPoint presentation will provide a detailed look into our world while portraying a vision of who we are.

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Welcome to:

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  1. Welcome to:

  2. To the Members of Your Team We would like to take this opportunity to welcome you to Precision Machine Inc and we look forward to an exciting future. This PowerPoint presentation will provide a detailed look into our world while portraying a vision of who we are. Your Global Manufacturing Partner Since 1997

  3. The topics of discussion • Company location • Contact listing • Our company vision • Who we are • Specialties • Our company footprint • Office tour • Material control, processing, and staging • Turning department • Machining department • Programming • Quality • Scheduling • Value added services • Lean based employee projects • Floor communication • Employee training • Certified products • Shipping • The future • Conclusion

  4. PRECISION MACHINE INC 1604 MUELLER STREET ALGOMA, WI 54201 Phone: 920-487-5950 Fax: 920-487-2990 Web: www.builtbyprecision.com

  5. Employee Contact Listing • Amy Tebon • Receptionist • Ph #: 920-487-5950 Ext. 300 • Fax #: 920-487-2990 • Email: Amy@builtbyprecision.com • Eric Schneider • Estimating & Sales • Ph #: 920-487-5950 Ext. 301 • Fax #: 920-487-2990 • Email: Eric@builtbyprecision.com • Jamie Spitzer • President & Sales • Ph #: 920-487-5950 Ext. 302 • Fax #: 920-487-2990 • Email: Jamie@builtbyprecision.com • Amanda Zastrow • Customer Service & Accounting • Ph #: 920-487-5950 Ext. 303 • Fax #: 920-487-2990 • Email: Amanda@builtbyprecision.com • Scott Haucke • Quality Department & CMM Programmer • Ph #:920-487-5950 Ext. 304 • Fax #: 920-487-2990 • Email: Scott@builtbyprecision.com • Dave Daul • Mill Programming Department • Ph #: 920-487-5950 Ext. 305 • Fax #: 920-487-2990 • Email: Dave@builtbyprecision.com • Samantha Kay • Shipping & Receiving • Ph #: 920-487-5950 Ext. 306 • Fax #: 920-487-2990 • Email: Sam@builtbyprecision.com • Tim Feld • Production Manager • Ph #: 920-487-5950 Ext. 307 • Fax #: 920-487-2990 • Email: Tim@builtbyprecision.com • Sulynn Kostichka • Accounting & HR Manager • Ph #: 920-487-5950 Ext. 309 • Fax #: 920-487-2990 • Email: Sulynn@builtbyprecision.com • Vonnie Haack • Customer Service • Ph #: 920-487-5950 Ext 310 • Fax #: 920-487-2990 • Email: Vonnie@builtbyprecision.com

  6. Employee Contact Listing Continued… • Abby Piesler • Customer Service • Ph #: 920-487-5950 Ext. 311 • Fax #: 920-487-2990 • Email: Abby@builtbyprecision.com • James Anschutz • IT Manager • Ph #: 920-487-5950 Ext. 312 • Fax #: 920-487-2990 • Email: James@builtbyprecision.com • Jay Stegmann • Quality Manager • Ph #: 920-487-5950 Ext. 313 • Fax #: 920-487-2990 • Email: Jay@builtbyprecision.com • Linda Delorit • Customer Service • Ph #: 920-487-5950 Ext. 315 • Fax #: 920-487-2990 • Email: Linda@builtbyprecision.com • Jason Lensmire • Scheduling • Ph #:920-487-5950 Ext. 324 • Fax #: 920-487-2990 • Email: Jason@builtbyprecision.com • Rob Crosmas • Strategic Planning • Ph #: 920-487-5950 Ext. 301 • Fax #: 920-487-2990 • Email: Rob@builtbyprecision.com • Many Employees….. • Lathe Programming • Ph #: 920-487-5950 • Fax #: 920-487-2990 • Email: Lathes@builtbyprecision.com • Josh Siebold • Mill Programming Department • Ph #: 920-487-5950 • Fax #: 920-487-2990 • Email: Josh@builtbyprecision.com • Renee Zimmerman • Purchasing/Buyer • Ph #: 920-487-5950 Ext. 326 • Fax #: 920-487-2990 • Email: Renee@builtbyprecision.com • Jayme Rankin • Inspection/CMM Operation • Ph #: 920-487-5950 Ext. 304 • Fax #: 920-487-2990 • Email: Jayme@builtbyprecision.com

  7. Precision Machine Inc….. • Established in 1997 as a value added machining supplier • Current floor foot print covers 24,900 square feet • 48 employees covering two shifts of production • Single owner corporation driven by a strong management team • $6.0 Million in annual sales • Manufacturing products for the Aerospace Industry for 15 years • Customer focused & team orientated • Current Certifications: • AS9100 Revision C • Certified on February 14th 2011 • Certification #: 010770 • ISO 9001 : 2008 • Certified on February 14th 2011 • Certification #: 010769 • Upcoming Certifications: • ISO 14001 (completion date is on or before November 2014) • Environmental Certification • Green Tier (Wisconsin Department of Natural Resources)

  8. Timber Harvesting Aerospace Heavy Equipment Recycling Packaging Equipment Cranes Some of the Industries we Serve Hydraulics Aerial Lifts Education Printing

  9. Custom packaging solutions • Final turning of harden steel products • Custom engraving • Complex machined parts • Vacuum table machining • 4 & 5 Axis Machining • Pins • Bushings Specialties here at Precision Machine Inc

  10. The early years Established 1997 The Start up: Mazak Turning Center (1) Fadal Vertical Machining Center Initial industries served: Aerospace Agriculture Cranes Boat Hoists Printing Military Manufacturing Foot Print – 60’ x 120’ (7200 sq. ft.) (from 1997 to 2006)

  11. THE START OF SOMETHING MORE… • Landscaping of lot • New foundation work • All concrete apron around building • Blacktop parking lot • 1,440 square foot expansion for shipping and warehouse 2006 Major Company Expansion (increased floor space by 1.5 times to 10,800 square feet) • 2,160 square foot expansion for corporate offices

  12. 2010 MATERIAL HANDLING ADDITION In 2010 we added 1,800 square feet for material processing, handling, and storage. This addition brings our total square footage to 12,600 for production and office.

  13. and THE GROWTH CONTINUES….. • Expanded bathrooms • Men’s & Women’s locker rooms • Shower room • Expanded programming office • Employee break room with a full kitchen • Expanded manufacturing floor space • 10,500 square foot expansion • Complete May 2013 • 1,800 square foot of future mezzanine expansion for: • Offices • Conference rooms • Strategic planning war room • Employee training lab

  14. Arial Overview of Precision Machine Inc - 2013 24,900 Square feet currently in use* 12,300 square feet for future expansions

  15. Customer Entrance & Lobby Welcome

  16. Corporate OFFICES

  17. Our Oasis • Break room • Meeting room • Employee training room • Kitchen • Vending

  18. Commonly Processed Materials • Steels: (some of the common ones) • A36 • 1018 • 1026 • 1045 • 1141 • 1144 • 1215 • 12L14 • ETD 150 • 4130 • 4140 • 4150 • 4340 • 8620 • Brass/Bronze/Copper: • 932 • Buss Bar • 841 Oil Impregnated • Aluminum: (some of the common ones) • 2024 • 6061 • 7050 • 7075 • Plastic: • UHMW • Nylon 6/6 • Delrin • Ductile Iron: • 56-45-12 • 65-45-12 • Stainless Steel: • 303 • 304 • 316 • 17-4

  19. Material Processing • Kalamazoo H-460 A • 2004 Model – Dual Column • 1.50” Blade Width • 18” Diameter Capacity • CNC Operation • Manual Operation • Fully Programmable • Kalamazoo H-460A • 2006 Model – Dual Column • 1.50” Blade Width • 18” Diameter Capacity • CNC Operation • Manual Operation • Fully Programmable • Variable Vise Pressure Regulator

  20. Material Traceability • Material is given a unique barcode number based on the size, shape, and type • Material is also given a unique lot number which is based on the order information from the vendor • Material barcode label is placed: • (1) copy goes in a plastic holder which is placed on the actual raw material • (1) copy goes on the traveler which is the routing information • (1) copy goes on the job ticket which travels with the parts

  21. I N P R O C E S S S T A G I N G

  22. Machine Information: • (8) Mazak CNC Machines • (1) w/ Live Tooling • (1) w/ Bar Feeding • 60” Maximum cutting length • 24” Maximum cutting diameter • 4.50” Maximum bar feed TURNING CENTERS

  23. Turning Center – Detailed Listing • (1) 2013 Mazak Model Nexus 350MY-II • 26.77” (X travel) 24” (Z travel) • 15” Chuck • Live Tooling • Programmable Tail Stock • 2,500 RPM Spindle • Tool Eye • 4.40” Spindle Bore • Matrix Control • (1) 2010 Mazak Model Nexus 350-II • 26.77” (X travel) 60” (Z travel) • 15” Chuck • Stick Tool Turret • Programmable Tail Stock • 2,500 RPM Spindle • Tool Eye • 4.40” Spindle Bore • Matrix Control • (1) 2001 Mazak Model QT-250 HP • 20” (X travel) 20” (Z travel) • 12” Chuck • 12 Position Stick Tool Turret • Programmable Tail Stock • 5,000 RPM Spindle • Tool Eye • 2.44” Spindle Bore • Fusion 640T Control • (1) 1997 Mazak Model QT-30 • 20” (X travel) 40” (Z travel) • 12” Chuck • 12 Position Stick Tool Turret • Programmable Tail Stock • 3,300 RPM Spindle • Tool Eye • 3.15” Spindle Bore • T-Plus Control

  24. Turning Center – Detailed Listing Continued… • (1) 1996 Mazak Model QT-28 • 20” (X travel) 40” (Z travel) • 12” Chuck • Stick Tool Turret • Programmable Tail Stock • 3,300 RPM Spindle • Tool Eye • 3.15” Spindle Bore • T-Plus Control • (1) 1994 Mazak Model QT28N Big Bore • 20” (X travel) 40” (Z travel) • 12” Chuck • Stick Tool Turret • Programmable Tail Stock • 3,300 RPM Spindle • Tool Eye • 3.50” Spindle Bore • T-Plus Control

  25. (11) HAAS Vertical Machining Centers • Maximum Work Envelope • 64” on (X) axis • 30” on (Y) axis • 30” on (Z) axis • Spindle Data • Maximum Speed 12,000 RPM • 40 Taper • Filtered Thru Coolant • Wireless Probing Systems • Tool Storage System • 40 Tool Capacity • Side Mount System • Pallet Machines • (2) Midaco Pallet Systems • 40” x 20” Aluminum Pallets • 4th Axis Capabilities • (5) Integrated Units Vertical Machining Centers

  26. Vertical Machining Center – Detailed Listing • (1) 2013 Haas Model VF-4SS • 50” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining • (2) 2012 Haas Model VF-3SS • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining • Haas 4th Axis Rotary Turn Table Equipment • (1) HRT 310 – 12.20” Diameter Face Plate • (4) HRT 210 – 8.30” Diameter Face Plate • (2) 2012 Haas Model VF-3SS • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining • (2) 2012 Midaco Pallet System Model A4020 SD • Automatic Side Discharge • Aluminum 40” x 20” Pallets • Automatic Door to Machine • (1) 2011 Haas Model VF-3SS • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining

  27. Vertical Machining Center – Detailed Listing Continued…. • (1) 2010 Haas Model VF-4SS • 50” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining • (1) 2010 Haas Model VF-3SS • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/12,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • High Speed Machining • 4th Axis Machining • (1) 2008 Haas Model VF-3 • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/10,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • 2 Speed Gear Box • 4th Axis Machining • (1) 2007 Haas Model VF-3 • 40” (X travel) 20” (Y travel) 25” (Z travel) • 40 Taper Spindle/10,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • 2 Speed Gear Box • 4th Axis Machining

  28. Vertical Machining Center – Detailed Listing Continued…. • (1) 2004 Haas Model VF-6 • 64” (X travel) 32” (Y travel) 30” (Z travel) • 40 Taper Spindle/10,000 RPM • Thru Coolant • Side Mount Tool Changer • Renishaw Wireless Probe System • Rigid Tapping • 2 Speed Gear Box • 4th Axis Machining

  29. Mazatrol & Calypso Programming is our specialty…… It’s our way of life! MasterCAM

  30. DEDICATION TO QUALITY…. ATTENTION TO EVERY LAST DETAIL!

  31. Quality is our Center Piece • Zeiss CMM • Purchased new in 2008 • (X) Travel is 40” • (Y) Travel is 48” • (Z) Travel is 24” • Scanning sensor system • VAST XXT TL1 • RDS Head • (6) Position tool magazine • Calypso software • Calypso Curve software • Reverse engineering capabilities • STEP, DXF, & SAT file converters • Zeiss Certified Calibration Program

  32. QUALITY LAB

  33. Quality Control Cage - Scrap, Rework, and Quarantine Area • Dedicated space with controlled & limited access • All non-conforming product are held here • All finished products that are deemed scrap are rendered unusable within the cage area

  34. Scheduling Department On time delivery at 96% collectively over all our customers as of March 2014 • Schedule is produced electronically • Schedule is fine tuned and carried out on one of several visual marker boards • Tags display appropriate information for the job and the work center • Since implementation of this system in 2012 on time delivery has jumped 13% to a collective average of 96%

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