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Sales Training Outline 2006 Klaus Tum Product Manager

Inductive Proximity Sensors. Sales Training Outline 2006 Klaus Tum Product Manager. 35 Royal Road Flemington, NJ 908-806-9400 www.altechcorp.com. Klaus Tum (short bio). Electrical Engineer 10 years with Altech Corporation

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Sales Training Outline 2006 Klaus Tum Product Manager

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  1. Inductive ProximitySensors Sales Training Outline 2006 Klaus Tum Product Manager 35 Royal Road Flemington, NJ 908-806-9400 www.altechcorp.com

  2. Klaus Tum (short bio) • Electrical Engineer • 10 years with Altech Corporation • Product Manager of Circuit Breakers, Busbars, Motor Disconnect Switches,Foot Switches, Sensors, Contactors,Motor Starters, Pin & Sleeve Connectors

  3. Manufactured by • Altech Inductive Proximity Sensors (IPS’s) are manufactured by Pulsotronic in Germany. • Pulsotronic, a well known European manufacturer, has been designing and manufacturing IPS’s for over 30 years using state-of-the-art technology and is an ISO 9001 certified company. • Altech is Pulsotronic’s North American marketing partner. • Our Inductive Proximity Sensors meet National and International Standards and carry the CE Mark.

  4. Types of Proximity Sensors • Inductive Sensors • Optical Sensors • Capacitive Sensors • Ultrasonic sensors • Laser Sensors

  5. Introduction to Inductive Sensors • The Inductive Proximity Sensor (IPS) is a solid state device that generates an output signal when metal objects are either inside or entering into its sensing area from any direction. • No physical contact is required nor desired. • IPS’s work best with ferrous metals, however, they also work well with non-ferrous metals (aluminum, brass, copper, etc.) at reduced sensing distances.

  6. Applications • Machine Tool • Automotive • Packaging • Automation • Stamping • Conveyor Systems • Knitting Industry • Bottling and Food Industry • Elevator and Escalators • Robotics • Drugs and Cosmetics • Metal Forming Machines

  7. Range of the Altech Sensor Series • Cylindrical • Diameters from 4mm (.159 in.) to 30mm (1.18 in.) • Sensing Distances up to 40mm (1.57 in.)

  8. Range of the Altech Sensor Series • Limit Style (Versa-Prox) • Physically larger than Cylindrical • Sensing Distances up 40mm (1.57 in.) • Unique 17 position rotating sensing head

  9. Range of the Altech Sensor Series • Block • Sensing Distances up to 70mm (2.78 in.)

  10. Range of the Altech Sensor Series • Ring • Diameters from 12mm (.47 in.) to 300mm (11.91 in.) • Detect metal objects passing through the ring

  11. Ultra High Sensitivity Ring Application

  12. Range of the Altech Sensor Series • Flat Pack • widths measuring 240, 140 and 95mm • sandwich construction enables detection of metal particles above or below material handled on conveyor belts or chutes.

  13. Theory of Operation Operating Principles

  14. Theory of Operation Operating Principles

  15. Standard Sensing Targets • A standard target used to specify sensing distance is a square piece of mild steel having a thickness of 1mm (0.04 in.). The sides of the square are equal to the diameter of the circle inscribed on the sensor face or three times the rated operating distance Sn, whichever is greater.

  16. Operating Distance Correction Factors Target Material Correction Factor Mild Steel 1.0 x Sn Nickel Chromium 0.9 x Sn Stainless Steel 0.85 x Sn Brass 0.5 x Sn Aluminum 0.45 x Sn Copper 0.40 x Sn Other Factors Flat targets are preferable Targets larger than the sensing face may increase the sensing distance

  17. Digital and Analog • Digital indicates target presence or absence • Analog indicates distance from target to sensor

  18. Sensor Terminology

  19. Sensor Terminology

  20. Sensor Terminology

  21. Sensor Terminology Sensing Distance

  22. Sensor Terminology Sensor Wiring Systems - AC, DC, AC/DC Cylindrical Style AC 2-Wire DC 2-Wire 3-Wire 4-Wire AC/DC 2-Wire

  23. Sensor Terminology N.O., N.C., N.O. and N.C. (complementary), Programmable N.O./N.C. Output Configuration Outputs may be Normally Open (NO) or Normally Closed (NC). Some models feature both a Normally Open (NO) and Normally Closed (NC) output which is called a complementary output. Limit style Versa-Prox sensors feature a programmable Normally Open (NO) and Normally Closed (NC) output.

  24. Sensor Terminology Operating Current - AC, DC, AC/DC Cylindrical Style AC 180 mA 500 mA DC 5 mA 120 mA 200 mA 400 mA AC/DC 400 mA

  25. Sensor Terminology Operating Voltages - AC, DC, AC/DC Cylindrical Style AC 90 - 250VAC 20 - 250VAC DC 18 - 30VDC 10 - 30VDC 10 - 60VDC AC/DC 20 - 250VAC/DC

  26. Sensor Terminology PNP or NPN Type

  27. Sensor Terminology Housing Material AC - Nickel Plated Brass Trogamid T Polyamide Teflon Plated Brass DC - Nickel Plated Brass Trogamid T Polyamide Teflon Plated Brass Stainless Steel AC/DC - Polyamide

  28. Series Installation of 3-Wire Sensors +V

  29. Parallel Installation of3-Wire Sensors +V

  30. Sensor Terminology • Sensor Size • Cylindrical (4, 5, 6.5, 8, 12, 18, 30mm diameter) • Limit Style (40x40x120mm) • Block Style (8x8x40mm to 80x80x40mm) • Ring Style (12mm to 300mm)

  31. Sensor Terminology Frequency or Speed

  32. Sensor Terminology Circuit Protection Most of the Inductive Proximity Sensors Altech offers have short circuit, overload, reverse polarity, and wire break protection. Please refer to the Technical Glossary pages 135-136 in our catalog and the product specification for more information.

  33. Sensor Terminology Cable Output or Quick Disconnect

  34. Sensor Terminology • Special Items • weld immune • namur types • analog • flat packs • etc.

  35. Cable and Quick Disconnect Selection • Two and Five Meter Standard Lengths • PVC and PUR Materials • Cable Types Available • Pico Connector 8mm, 3 pin • Micro Connector 12mm, 3 and 4 pin • Mini Connector 25mm, 3 and 4 pin

  36. Connector Types Micro Pico Mini

  37. Sensor Mounting Considerations Cylindrical

  38. Sensor Mounting Considerations Cylindrical

  39. Sensor Mounting Considerations Limit Style Flush Mount

  40. Sensor Mounting Considerations Limit Style Non-Flush Mount

  41. Sensor Mounting Considerations Block Style

  42. Understanding Our Catalog • Introduction (General Terminology) • Theory of Operation • Terminology • Selection Guides • Data Selection Pages • Conversion Charts and Tables

  43. Cylindrical Sensors • Mounting, Connections and Cables • DC Sensor Selection Guide • AC Sensor Selection Guide • Data Selection Pages • Part Numbers • Specifications • Features and Benefits • Dimensions • Isometric Drawings • Wiring Diagrams • Accessories Available

  44. Limit Style Sensors • Mounting, Connections and Cables • DC Sensor Selection Guide • AC Sensor Selection Guide • Data Selection Pages • Part Numbers • Specifications • Features and Benefits • Dimensions • Isometric Drawings • Wiring Diagrams • Accessories Available

  45. Block Style Sensors • Mounting, Connections and Cables • DC Sensor Selection Guide • AC Sensor Selection Guide • Data Selection Pages • Part Numbers • Specifications • Features and Benefits • Dimensions • Isometric Drawings • Wiring Diagrams • Accessories Available

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