Elmar Zimmerling Account Management B&R Elmar.Zimmerling@br-automation.com

1. Latest trends in Automation for Automotive Industry - case studies Ninth ARC India Forum, Pune August, 2011Achieving Operational Excellence Through IT and Automation Solutions Elmar Zimmerling Account Management B&R Elmar.Zimmerling@br-automation.com

2. Facts • The automotive industry is driving new automation concepts, new control technologies and advanced communication as a trendsetter • This also affects other industries – and thus the automation in the whole • Many machine builders are indirectly connected with the automotive industry • B&R offers solutions for economic and sustainable automation - best suitable for the Indian Automotive Industry

3. B&R at Daimler • End of Line Tester • Universal battery tester for hybrid batteries • Based entirelly on B&R automation system, including UDS protocol library (diagnostics) and integrated safety • standardization and introduction to all relevant Daimler production sites worldwide e-mobility Daimler brochure:: „Overview about usage of B&R systems at Daimler R&D“

4. B&R at Daimler • 100% function check highest product quality • „B&R is the chosen supplier for the automation base for Daimler´s EOL tester for vehicle batteries“, said Mr. Fink, Daimler Manager R&D • Further applications with hybrid gear boxes are following – again with B&R base. Daimler Engineers develop with Automation Studio, the unique B&R Engineering Tool

5. Benefits of B&R Automation Studio Supports the implementation of your idea Enables efficient engineering Seamless integration of B&R products Openness to third party manufacturer Highest level of reusability Investment security of software • Reliability • Independency • Consistency Automation Software Philosophy: Everything in one hand and out of one hand!

6. B&R in Automotive • Industrial PC & Panels • Long-standing worldwide reputation in the automotive manufacturing • Excellent value for money • Long-term availability and designed for minimum energy consumption • Built-in Maintenance Controller

7. B&R in Automotive • typical use cases • Visualization as operator panels in body shop, paint shop, assembly lines, … • High-Performance PLC, with optional integration of CNC and Robot kinematics • Server for Process Control Applications conclusion

8. OEMs trust in B&R • body shop, Audi HQ Ingolstadt • 300 B&R Panel PC as a standardized operator Panel in AUDI body shop • Sustainability • automatic shut-off of backlight - if not operated for a certain time or by shift scheduler via production LAN

9. B&R is automotive standard supplier • BMW trusts in B&R • In 2007 BMW AG has named B&R exclusive supplier of operator panels. • B&R is to supply innovative IPCs and Power Panel to BMW´s international production sites until at least 2013 • Up to now more than 4.500 units have been delivered to BMW production sites worldwide.

10. Power Train, Inspection • Daimler Benz HQ Untertürkheim • The Panel PC 725 is designed for onsite operation. Built with IP65 protection from all sides, it can easily handle splashed water, impacts and vibrations. • crankshaft inspection, together with vision system, reading data matrix code

11. Leading Plant Builders • paint shop, VW US plant Chattanouga EISENMANN • B&R supplied EISENMANN and DÜRR with more than 100 Power Panels , paint shop in VW plant USA Tennessee • B&R, specified by end customer, VW Wolfsburg, planning dept.

12. B&R machine-builder customers • Sonderhoff • Privatly owned company, for more than 50 years in the market • Supplier for polymer sealing materials, engineering and services • High-tech solutions with entire B&R automation technology - PLC, IPC, servoDRIVES, CNC, … • one single software tool • CNC, as a PLC add-on offers inexpensive solutions without restrictions in application references:

13. B&R machine-builder customers applications: Components and modules must remain tightly sealed after their assembly. To prevent from humidity, dust, harmful media or temperature-influences

14. B&R and Robotic • COMAU • Italian manufacturer for automotive industry • Newest Robot generation C5G now based on B&R Automation • Drive technology B&R ACOPOS with energetic recovery system • B&R X20 I/O • Ethernet Powerlink, high-speed fieldbus reference list

15. COMAU Robot Generation CG5 • ACOPOSmulti servo drive technology • X20 IO system • Automation PC • Ethernet Powerlink fieldbus

16. B&R Controls in Automotive • B&R APROL Process&Control Technology • Audi AG places great importance on saving energy for environmental protection • As a consequence, the company has succeeded in clearly reducing the energy consumption per vehicle at the Ingolstadt production plant in the last few years. • Thanks to more than 1.000 B&R PLCs in media control ( compressed air, cooling, heating, ventilation systems with heat recovery … )

17. B&R Controls in Automotive • X20 PLC and I/O familiy • openess – support of well-known fieldbusses • More than 130 X20 I/O nodes are in progress at assembly lines of VW Plant Bratislava, Slovakia. Production Site of Audi Q7, VW Touareg, Porsche Cayenne

18. Perfection in Automation • Conclusion • B&R has become an industry leader in innovation and technology through an acute intuition for market developments and trends • B&R is providing best practice solutions not just components – Everything in one hand and out of one hand – Automation Studio • This applies even more to the needs of the fast growing Indian automotive industry Thank you for your interest