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Direct Reduction Iron Plant

Direct Reduction Iron Plant. Group Golf Selimos, Blake A. Arrington, Deisy C. Sink, Brandon Ciarlette, Dominic F. (Scribe) Advisor : Orest Romaniuk. Table of Contents. 3 – Design Basis 4 – Process Flow Diagram 6 – Initial Control Scheme 7-8 –Plant layout

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Direct Reduction Iron Plant

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  1. Direct Reduction Iron Plant Group Golf Selimos, Blake A. Arrington, Deisy C. Sink, Brandon Ciarlette, Dominic F. (Scribe) Advisor : Orest Romaniuk

  2. Table of Contents 3 – Design Basis 4 – Process Flow Diagram 6 – Initial Control Scheme 7-8 –Plant layout 9-10 – Energy balance data and equations 11-17 – Economics with calculations 18 – Report

  3. Questions from previous presentation • Can our piping withstand the high temperatures of the streams? • Refractory lining will allow us to protect piping from high temperatures. • Will we send combustion exhaust to resource recovery plant? • No. The exhaust cannot be separated economically.

  4. Design Basis

  5. Process Flow Diagram 1 5 10 3 8 2 4 7 9 6

  6. Initial Control Scheme

  7. Plant Layout (1) 7 2 1 5 4 6 3 7 7 9 Ejector HX -1 HX -2 Reformer Oxy booster Furnace Storage Tankage Building Road Railroad Wind

  8. Plant Layout (2)

  9. Energy Balance Data and Equations

  10. Energy Balance

  11. Equipment

  12. Personnel

  13. Calculations:

  14. Expenses

  15. Revenue

  16. Profit

  17. Payback Period

  18. Report Executive Summary Discussion Recommendations Appendix Design Basis Block Flow Diagram Process Flow Diagram (Major Equipment) Material and Energy Balances Calculations Annotated Equipment List (Data Sheet) Economic Evaluation (Equipment Cost) Utilities Conceptual Control Scheme General Arrangement (Major Equipment Layout) Distribution and End-use Issues Review Constraints Review Applicable Standards Project Communication File Information Sources and References Reference Not started In progress Completed

  19. Questions

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