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Light Weight Block (CLC) Manufacturing Plant

Cellular Light Weight Concrete Blocks Machine- Manufacturers & Suppliers<br><br>Our proficient and dedicated professionals make the utmost use of these facilities and work round the clock with a client centric approach to meet the industrial requirements. These professionals are well versed and have updated knowledge on the latest technology which ensures hassle free and efficient procurement and storage. We have been highly benefited by our facilities, this being one of the reasons for establishing ourselves as a prominent organization.<br>www.clcblockmachine.in, www.clcplant.com<br><br>

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Light Weight Block (CLC) Manufacturing Plant

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  1. GUBBI ENTERPRISESThe Complete Construction Shoppe Light Weight Block (CLC) Manufacturing Plant

  2. Agenda • Company Overview • GUBBI INTRODUCTION • WHAT IS CLC? CLC Features CLC Advantages Process Chart CLC Plant Link CLC Component Raw Material CLC Block Economics Plant Capacity • COMPARISON Comparison between CLC Block & AAC Block Comparison between CLC Block & Bricks

  3. GUBBI INTRODUCTION Gubbi Civil Engineers Leading contractors in the field of Civil engineering. Gubbi Pavers & Tiles (I) Pvt Ltd Manufacture of paver block & tiles. Our Paver Blocks are manufacturer as per IS 1558:2006 GUBBI GROUP OF COMPANIES Gubbi Paints Manufacturers & Suppliers of Paints & Coating. Gubbi Enterprises Manufacturer of ISI Cube Mould (IS :10086). All kind of construction Equipment., Chemicals, Testing Equipment

  4. Fly Ash Cement Foam air bubble WHAT IS CLC? Final mixture results in many small air cells uniformly distributed through out the concrete. • CLC is called as Cellular Light Weight Concrete and it is also called as Foam Concrete. Raw Material

  5. CLC FEATURES Foam concrete manufacturing consumes higher amounts of fly ash (which is a waste material from thermal power stations) hence it is considered as green building material.

  6. CLC ADVANTAGES • Two to Three times • less weight then • clay or fly ash • bricks • Environment-friendly. • The production process • of CLC or its use does not release any harmful • effluents to ground, • water or air. • . • excellent • for Sound insulation • which keeps • the house cool • in Summer and warm • in Winter Light in Weight Eco friendly Sound Insulation • CLC Blocks offers grate fire protection. Fire • rating of cellular • concrete is far superior to that of brickwork or dense concrete. • The low water absorption property of • these blocks will help • to reduce the cracks • in the walls. • As a 100mm thick CLC wall, the equivalent thickness of dense concrete wall Thermal Insulation Lower Water Absorption Fire Protection

  7. Manual Plant PROCESS CHART Fly Ash/ Sand Foam Generator Cement Foam Chemical Water Hardener Tank Foam Mixer Compressor Foam Pumping Trolley Pre Fab Mould Stock Yard Curing Zone

  8. Foam Generator FOAM GENERATOR FOAM CONCRETE MIXER

  9. Foam Concrete Mixer FOAM CONCRETE MIXER CLC MOULD

  10. CLC components AIR COMPRESSOR LOAD CELL & INDICATOR

  11. CLC components BELT CONVEYOR SCREW CONVEYOR

  12. CLC components MATERIAL TROLLEY CONTROL PANEL

  13. CLC Block Raw Material Fly-Ash: This Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by theentrepreneur. Cement: This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it’s easy availability locally through nationwide Retail Network of Cement Companies. Foaming Agent: Foaming agent is fully biodegradable protein-based foam concentrate that forms stable bubbles and provides necessary porosity to the foam concrete. The bubbles formed are strong enough to last until the concrete is set at required density. 40-50 gms per Ltr – Foam Density. Foaming agent is easily available in the market. Water. Water hardness maximum 100 PPM ·Need Industrial Softer for Hard Water

  14. CLC Block Application CLC Block

  15. The different sizes in CLC Blocks

  16. Economics • Cost of Product in per cubic meter • Cement : 250kg x 6.5 Rs./kg = 1625.00 Rs. • Fly Ash : 550kg x 0.8 Rs./kg = 440.00 Rs. • Foaming Agent: 1.5kg x 80 Rs./kg = 120.00 Rs. • Raw Material cost =2185.00 Rs. • * Production cost depend upon availability of Raw Material

  17. Overall Economics Standard Sizes & Weight * Production cost depends upon availability of Raw Material

  18. Plant Capacity

  19. Comparison between CLC Blocks and AAC Blocks

  20. Comparison between CLC Blocks and Bricks

  21. Comparison between CLC Blocks, Clay Bricks & Concrete Blocks

  22. COMPARISON OF BRICKS AND CLC

  23. Contact: GUBBI ENTERPRISES 18/26, Dev Prayag CHS Ltd, Bhakti Mandir Road, Nr. Hari Niwas Circle, Thane (W)-400 605 Tel No: 022- 25392279/ 25383839 Mob No. 7498532822/9224490588 Email: clcplant@gmail.com Web: www.clcblockmachine.in, www.clcplant.com

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