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AAC Block Plant Consultant

We are one of leading manufacturers & supplier of AAC (Autoclaved aerated concrete) & ALC (Aerated Light weight Concrete) plants in India. We can supply 30m3/ Day to 50000 m3/ annually Plant. Serving their clients with its perfection, efficiency and quality of work. Company manufacturer these state of the art machineries, used in producing AAC & ALC Blocks. Help their clients, in setting up this plant at their places. Customer person can get trained in live production at our plant before landing of the equipment at customer premises.<br><br>http://aacplant.net

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AAC Block Plant Consultant

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  1. GUBBI ENTERPRISESThe Complete Construction Shoppe AAC/ ALC Block Manufacturing Plant

  2. Agenda • Company Overview • GUBBI INTRODUCTION • WHAT IS ALC? Features Advantages Raw Material Block Size & strength Procedure Technical Comparison Plant Model Application • Gallery • Contact US

  3. GUBBI INTRODUCTION We are Gubbi Group of Companies

  4. PLANT INTRODUCTION About US • One of the leading Supplier of AAC Plant, Imported AAC Plant, ALC Plant. • Serving their clients with its perfection, efficiency and quality of work • Help their clients in setting up this plant at their places • Company plant located in the Wada area of Thane district. • Customer person can get trained in live production at our plant before landing of equipment at customer premises. • With the help of this latest technology machineries and trained operators, the entire production process takes place.

  5. Fly Ash Aluminum Powder Lime Gypsum Cement ALC Blocks are made to aerate by creating a reaction between silica in base material such as fly ash or sand, active lime and aluminum powder WHAT IS AAC/ ALC BLOCK? • AAC is called as • Advance Aerated Concrete Block (AAC) • Aerated lightweight concrete (ALC) Raw Material Chemical

  6. FEATURES

  7. ADVANTAGES OF PLANT

  8. RAW MATERIAL • Fly Ash: • This Raw material is freely available in Thermal Power plants. Transportation charges are only to be attended by the entrepreneur. • Cement: • This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it’s easy availability locally through nationwide Retail Network of Cement Companies. • Lime: • Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we can aim to buy the active lime directly. Different qualities of lime are available and depending on the raw materials, the mix design can be chosen to get the optimal quality of production. • Aluminium Powder: • Finely ground Aluminium power is used in very limited quantity ( less than 0.5%), so that it reacts with active lime, and silica in base material to make the aeration and swell the product, making it very light weight product. • Gypsum: • This too is an industrial waste. This is available as an industrial by product of Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks. Aluminium Powder Fly Ash Cement Lime Gypsum

  9. As per IS: 2185 (Part 3) As per IS: 2185 (Part 3) As per IS: 2185 (Part 3) As per IS: 2185 (Part 3) Block Sizes & details As per IS: 2185 (Part 3) Physical Properties of AAC/ ALC Blocks

  10. Block Sizes & details

  11. PROCEDURE • 1. Mixing Section: • The first stage of mixing process is making Fly Ash Slurry. According to the design, Water and Fly Ash discharged in the Slurry Mixer with the help of Conveyor Belt. After that this slurry, gets discharged in to the Slurry Tank. This is the second stage of refining process. Now with the help of pump this mixture pumped to mixer. • Through this Screw Conveyor, Cement and other ingredients are poured in to the mixer. These ingredients are weighed by control panel. • In the end according to the duty cycle of mixer, the slurry is discharged in to Mould. • 2. Cutting Section • After the Mould gets filled up to a certain level, after that, transferred to the Storage Area with the help of Driving Device Machine. It takes around two to three hours for the Slurry to become a Concrete Cake. • Now the Mould is removed with the help of Crane and only Cake is transferred to the Wire Cutting Machine. • Here the cutting process takes place with the help of this Wire Cutting Machine. • The Cake is now ready for further process

  12. PROCEDURE • 3. Boiler Section : (ALC Block Procedure) • These Cake pieces are now ready to sent in to the steaming chember, through Driving Device Machines. After filling up one chamber, both the doors get closed by operator. • The operator now starts the Boiler machine. This Boiler machine runs with the help of wood, as this is a cost effective measure. The Cakes are kept inside for around 10 to 12 hours • In the end, Cake Trolley is discharged out of the Steaming Chember and is kept in stocking area for around 4 days. • Now these Blocks are completely ready for Commercial use. OR • 3. Boiler Section : (AAC Block Procedure) • These Cake pieces are now ready to sent in to the Autoclave. • Cake inside autoclave kept around temperature under high pressure for 10 hrs • After that, cake removed from the autoclave and blocks are ready for commercial use.

  13. TECHNICAL COMPARISON

  14. PLANT MODEL

  15. APPLICATION • Acoustic construction • Precast exterior walls • Roof insulation and waterproofing • Green construction • Additional floors to existing construction • Building material for high rises • Air- conditioned buildings • Low cost housing

  16. GALLARY Factory Photo

  17. GALLARY Factory Photo

  18. GALLARY Factory Photo

  19. GUBBI ENTERPRISES • 18/26, Dev Prayag CHS Ltd, • Bhakti Mandir Road, Nr. Hari Niwas Circle, • Thane (W)-400 605 • Tel No: 022- 25392279/ 25393839 • Mob No. 09322451475/9769441475 • Email: enquiry.gubbi@gmail.com • Web: www.aacplant.net/ www.aacplants.com

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