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India Advantage – Growth With Harmony. INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India www.fibcindia.com. India Advantage – New Perspective.

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slide1

India Advantage – Growth With Harmony

INDIA

TECHNICAL ADVANTAGE

MAKRAND APPALWAR C.E.O.

EMMBI POLYARNS LIMITED

Mumbai, India

www.fibcindia.com

slide2

India Advantage – New Perspective

In the 21st Century the Greatest Concern of the world is Effective Environmental Management. I will be touching on various aspects relating to, India advantage to improve the Carbon Footprint on the mother earth .

&

Environmental Management

A Possible Contribution of World FIBC fraternity

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam

fibc process flow chart

India Advantage – FIBC a new approach

FIBC Process Flow Chart

Bag Assembly

Quality Resin

Extrusion

Weaving

Testing

Logistics

  • To Extract the optimum results out of the FIBC India can offer many advantages in
  • Resin Quality & Availability.
  • Precision Extrusion.
  • Smart Weaving.
  • Expert Bag making.
  • Convenient Logistic Locations.

5th World FIBC International Congress 2008 Amsterdam

slide4

India Advantage – Resin Availability

  • India demand supply indicate that enough PP capacity are being added to meet the projected demand.
  • Over the years Raffia has shifted to Asia - 2005 Raffia capacity 6.2 MMT. 2010 Projected Raffia Capacity 8.1 MMT.

5th World FIBC International Congress 2008 Amsterdam

quality resins speciality additives

India Advantage – Resin Availability (contd.)

Quality Resins & Speciality Additives
  • Specialty PP-FIBC grade with 2 MFI is being introduced
  • UV Master batches - Food Grade and Industrial Non Food Grade
  • Color Master batches - Heavy Metals Free
  • Property Master batches - Food Grade Bags, Anti Fungal, Anti Bacterial, Anti Algae, Anti Rodents.
  • Specialty Master batches - Anticorrosive, Anti Static, Conductive , Static Dissipative.

5th World FIBC International Congress 2008 Amsterdam

features of typical indian extrusion line

India Advantage – Manufacturing - Extrusion

Features of Typical Indian Extrusionline
  • High output lines – Saving in labor cost
  • Gravimetric Dosing Mixing Systems – Palette size in dependant polymer loading
  • AC motors with vector control drives – reduced energy consumption
  • Automatic Screen changers – continuity of operations
  • Adiabatic Screw design – lower heat loss
  • Static mixers – uniform horizontal film thickness
  • Melt pumps – uniform linear film thickness
  • Auto flex sheet die – denier uniformity
  • Bi-metallic liners – low wear & tear

5th World FIBC International Congress 2008 Amsterdam

features of typical indian extrusion line1

India Advantage – Manufacturing – Extrusion (contd.)

Features of Typical Indian Extrusion line
  • Three mixing zones - homogenization
  • Double flight barrier screw – low temperature processing
  • Direct geared motors – uniform tape width
  • Six station slitters – continuity of operation
  • Beta gauging for thickness measurement – uniform film thickness
  • Extended orientation unit – improved tenacity

5th World FIBC International Congress 2008 Amsterdam

slide8

India Advantage – Manufacturing – Smart Weaving

Features of Typical Indian Weaving Machines

  • Multiple rollers - Low Weaving Losses
  • Electronically controlled weaving alarms – warp and weft breakages for low wastage
  • Composite Circular weaving - ventilated fabric with locking thread.
  • Wide width circular wearing – upto 5.8 mtrs lay flat
  • Ultrasonic cutting & welding – Geotextile salvaging

5th World FIBC International Congress 2008 Amsterdam

slide10

India Advantage – Manufacturing – Expert bag making

  • Bag making Still highly non - automated and labor driven Process.
  • Abundant availability of skilled manpower
  • More than 400 Engineering colleges with 12,000 Engineering Graduates passing out per year
  • 500 Industrial Training Institutes (ITI) with 15,000 trained technicians per year across the country
  • Age old textile background gives an edge in the tailoring process of the FIBC
  • “Clean Room” Facilities – for pharmaceutical and food grade application

5th World FIBC International Congress 2008 Amsterdam

slide11

India Advantage – Quality Assurance & Testing

  • MFI Testing for Input of Raw Materials
  • Spectrophotometers for exact color matching
  • Online tenacity and elongation testing
  • Computerized simulated weathering testing
  • Destructive testing for performance parameters of FIBC testing rig

5th World FIBC International Congress 2008 Amsterdam

advant age to stay

India Advantage – Human Resources

Advantage to Stay
  • Increase In the Working age population will keep the advantage alive for long period
  • Largest English speaking workforce for ease of communication

5th World FIBC International Congress 2008 Amsterdam

slide13

India Advantage – Logistics

  • 15 No of Major Container handling Sea Ports In India.
  • 53 Shipping Lines operating to and from India.
  • 83 Vessels Visiting on weekly Basis. For EU , America & Gulf.

5th World FIBC International Congress 2008 Amsterdam

slide14

India Advantage – Information Technology

  • Use ERP Software for the operations production planning, logistics for efficient manufacturing & marketing support system.
  • Use of Design Software\'s for designing and costing resulting in the improved accuracy and faster turnaround time for queries.

5th World FIBC International Congress 2008 Amsterdam

slide16

India Advantage – Global competitiveness

Global Competitiveness of India

5th World FIBC International Congress 2008 Amsterdam

protective irrigation system using fibc as flexi tank

India Advantage – Development of new FIBC Application

Protective Irrigation System using FIBC as “FLEXI TANK”

FIBC Based Tank for the Auxiliary storage of water

Application in,

  • Agricultural Sector
  • Disaster Hit Areas
  • Construction Sites

All the areas of Low cost liquid storage applications

5th World FIBC International Congress 2008 Amsterdam

world fibca

India Advantage – Think Ahead

“WORLD FIBCA”

Objectives:

  • Benchmarking and Uniform design norms for “Global Standards for FIBC”.
  • Research & Development Laboratory for New application and operational improvement in “FIBC World”.
  • Guide lines for “ Good ManufacturingPractices” to optimize the user satisfaction.
  • Understanding of Across the Border Legal Issues.
  • Buyer advisory Service.

5th World FIBC International Congress 2008 Amsterdam

green fibc

India Advantage – Think Ahead

GREEN FIBC.

An example:

  • Size : 100cm. x 100cm. x 100cm.
  • SWL : 1000 KG , SF : 5:1
  • 1.5 gm Polymer Used = 1 kg. Material Carried.

or

  • 1.5 gm Polymer Used = 1 Liter Volume.
  • Weight of the FIBC :

Upto 1500 gm. : GREEN

Upto 1750 gm. : YELLOW

Above 1750 gm. : RED

5th World FIBC International Congress 2008 Amsterdam

polymer usage optimization in fibc

India Advantage – Energy Conservations

Polymer Usage Optimization in FIBC

5th World FIBC International Congress 2008 Amsterdam

slide21

India Advantage – Growth With Harmony

Thank You

&

Visit Incredible India!!!

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam

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