India Advantage – Growth With Harmony
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India Advantage – Growth With Harmony. INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India www.fibcindia.com. India Advantage – New Perspective.

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India technical advantage makrand appalwar c e o

India Advantage – Growth With Harmony

INDIA

TECHNICAL ADVANTAGE

MAKRAND APPALWAR C.E.O.

EMMBI POLYARNS LIMITED

Mumbai, India

www.fibcindia.com


India technical advantage makrand appalwar c e o

India Advantage – New Perspective

In the 21st Century the Greatest Concern of the world is Effective Environmental Management. I will be touching on various aspects relating to, India advantage to improve the Carbon Footprint on the mother earth .

&

Environmental Management

A Possible Contribution of World FIBC fraternity

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam


Fibc process flow chart

India Advantage – FIBC a new approach

FIBC Process Flow Chart

Bag Assembly

Quality Resin

Extrusion

Weaving

Testing

Logistics

  • To Extract the optimum results out of the FIBC India can offer many advantages in

  • Resin Quality & Availability.

  • Precision Extrusion.

  • Smart Weaving.

  • Expert Bag making.

  • Convenient Logistic Locations.

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Resin Availability

  • India demand supply indicate that enough PP capacity are being added to meet the projected demand.

  • Over the years Raffia has shifted to Asia - 2005 Raffia capacity 6.2 MMT. 2010 Projected Raffia Capacity 8.1 MMT.

5th World FIBC International Congress 2008 Amsterdam


Quality resins speciality additives

India Advantage – Resin Availability (contd.)

Quality Resins & Speciality Additives

  • Specialty PP-FIBC grade with 2 MFI is being introduced

  • UV Master batches - Food Grade and Industrial Non Food Grade

  • Color Master batches - Heavy Metals Free

  • Property Master batches - Food Grade Bags, Anti Fungal, Anti Bacterial, Anti Algae, Anti Rodents.

  • Specialty Master batches - Anticorrosive, Anti Static, Conductive , Static Dissipative.

5th World FIBC International Congress 2008 Amsterdam


Features of typical indian extrusion line

India Advantage – Manufacturing - Extrusion

Features of Typical Indian Extrusionline

  • High output lines – Saving in labor cost

  • Gravimetric Dosing Mixing Systems – Palette size in dependant polymer loading

  • AC motors with vector control drives – reduced energy consumption

  • Automatic Screen changers – continuity of operations

  • Adiabatic Screw design – lower heat loss

  • Static mixers – uniform horizontal film thickness

  • Melt pumps – uniform linear film thickness

  • Auto flex sheet die – denier uniformity

  • Bi-metallic liners – low wear & tear

5th World FIBC International Congress 2008 Amsterdam


Features of typical indian extrusion line1

India Advantage – Manufacturing – Extrusion (contd.)

Features of Typical Indian Extrusion line

  • Three mixing zones - homogenization

  • Double flight barrier screw – low temperature processing

  • Direct geared motors – uniform tape width

  • Six station slitters – continuity of operation

  • Beta gauging for thickness measurement – uniform film thickness

  • Extended orientation unit – improved tenacity

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Manufacturing – Smart Weaving

Features of Typical Indian Weaving Machines

  • Multiple rollers - Low Weaving Losses

  • Electronically controlled weaving alarms – warp and weft breakages for low wastage

  • Composite Circular weaving - ventilated fabric with locking thread.

  • Wide width circular wearing – upto 5.8 mtrs lay flat

  • Ultrasonic cutting & welding – Geotextile salvaging

5th World FIBC International Congress 2008 Amsterdam


Composite weaving circular ventilated fabric

India Advantage – Research & Development

Composite Weaving Circular Ventilated Fabric.

.

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Manufacturing – Expert bag making

  • Bag making Still highly non - automated and labor driven Process.

  • Abundant availability of skilled manpower

  • More than 400 Engineering colleges with 12,000 Engineering Graduates passing out per year

  • 500 Industrial Training Institutes (ITI) with 15,000 trained technicians per year across the country

  • Age old textile background gives an edge in the tailoring process of the FIBC

  • “Clean Room” Facilities – for pharmaceutical and food grade application

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Quality Assurance & Testing

  • MFI Testing for Input of Raw Materials

  • Spectrophotometers for exact color matching

  • Online tenacity and elongation testing

  • Computerized simulated weathering testing

  • Destructive testing for performance parameters of FIBC testing rig

5th World FIBC International Congress 2008 Amsterdam


Advant age to stay

India Advantage – Human Resources

Advantage to Stay

  • Increase In the Working age population will keep the advantage alive for long period

  • Largest English speaking workforce for ease of communication

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Logistics

  • 15 No of Major Container handling Sea Ports In India.

  • 53 Shipping Lines operating to and from India.

  • 83 Vessels Visiting on weekly Basis. For EU , America & Gulf.

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Information Technology

  • Use ERP Software for the operations production planning, logistics for efficient manufacturing & marketing support system.

  • Use of Design Software's for designing and costing resulting in the improved accuracy and faster turnaround time for queries.

5th World FIBC International Congress 2008 Amsterdam


Wise cost breakup of general fibc

India Advantage – Summarized cost of production

% Wise Cost Breakup of General FIBC

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Global competitiveness

Global Competitiveness of India

5th World FIBC International Congress 2008 Amsterdam


Protective irrigation system using fibc as flexi tank

India Advantage – Development of new FIBC Application

Protective Irrigation System using FIBC as “FLEXI TANK”

FIBC Based Tank for the Auxiliary storage of water

Application in,

  • Agricultural Sector

  • Disaster Hit Areas

  • Construction Sites

    All the areas of Low cost liquid storage applications

5th World FIBC International Congress 2008 Amsterdam


World fibca

India Advantage – Think Ahead

“WORLD FIBCA”

Objectives:

  • Benchmarking and Uniform design norms for “Global Standards for FIBC”.

  • Research & Development Laboratory for New application and operational improvement in “FIBC World”.

  • Guide lines for “ Good ManufacturingPractices” to optimize the user satisfaction.

  • Understanding of Across the Border Legal Issues.

  • Buyer advisory Service.

5th World FIBC International Congress 2008 Amsterdam


Green fibc

India Advantage – Think Ahead

GREEN FIBC.

An example:

  • Size : 100cm. x 100cm. x 100cm.

  • SWL : 1000 KG , SF : 5:1

  • 1.5 gm Polymer Used = 1 kg. Material Carried.

    or

  • 1.5 gm Polymer Used = 1 Liter Volume.

  • Weight of the FIBC :

    Upto 1500 gm. : GREEN

    Upto 1750 gm. : YELLOW

    Above 1750 gm. : RED

5th World FIBC International Congress 2008 Amsterdam


Polymer usage optimization in fibc

India Advantage – Energy Conservations

Polymer Usage Optimization in FIBC

5th World FIBC International Congress 2008 Amsterdam


India technical advantage makrand appalwar c e o

India Advantage – Growth With Harmony

Thank You

&

Visit Incredible India!!!

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam


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