India Advantage – Growth With Harmony
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India Advantage – Growth With Harmony. INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India www.fibcindia.com. India Advantage – New Perspective.

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India Advantage – Growth With Harmony

INDIA

TECHNICAL ADVANTAGE

MAKRAND APPALWAR C.E.O.

EMMBI POLYARNS LIMITED

Mumbai, India

www.fibcindia.com


India Advantage – New Perspective

In the 21st Century the Greatest Concern of the world is Effective Environmental Management. I will be touching on various aspects relating to, India advantage to improve the Carbon Footprint on the mother earth .

&

Environmental Management

A Possible Contribution of World FIBC fraternity

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam


India Advantage – FIBC a new approach

FIBC Process Flow Chart

Bag Assembly

Quality Resin

Extrusion

Weaving

Testing

Logistics

  • To Extract the optimum results out of the FIBC India can offer many advantages in

  • Resin Quality & Availability.

  • Precision Extrusion.

  • Smart Weaving.

  • Expert Bag making.

  • Convenient Logistic Locations.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Resin Availability

  • India demand supply indicate that enough PP capacity are being added to meet the projected demand.

  • Over the years Raffia has shifted to Asia - 2005 Raffia capacity 6.2 MMT. 2010 Projected Raffia Capacity 8.1 MMT.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Resin Availability (contd.)

Quality Resins & Speciality Additives

  • Specialty PP-FIBC grade with 2 MFI is being introduced

  • UV Master batches - Food Grade and Industrial Non Food Grade

  • Color Master batches - Heavy Metals Free

  • Property Master batches - Food Grade Bags, Anti Fungal, Anti Bacterial, Anti Algae, Anti Rodents.

  • Specialty Master batches - Anticorrosive, Anti Static, Conductive , Static Dissipative.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Manufacturing - Extrusion

Features of Typical Indian Extrusionline

  • High output lines – Saving in labor cost

  • Gravimetric Dosing Mixing Systems – Palette size in dependant polymer loading

  • AC motors with vector control drives – reduced energy consumption

  • Automatic Screen changers – continuity of operations

  • Adiabatic Screw design – lower heat loss

  • Static mixers – uniform horizontal film thickness

  • Melt pumps – uniform linear film thickness

  • Auto flex sheet die – denier uniformity

  • Bi-metallic liners – low wear & tear

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Manufacturing – Extrusion (contd.)

Features of Typical Indian Extrusion line

  • Three mixing zones - homogenization

  • Double flight barrier screw – low temperature processing

  • Direct geared motors – uniform tape width

  • Six station slitters – continuity of operation

  • Beta gauging for thickness measurement – uniform film thickness

  • Extended orientation unit – improved tenacity

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Manufacturing – Smart Weaving

Features of Typical Indian Weaving Machines

  • Multiple rollers - Low Weaving Losses

  • Electronically controlled weaving alarms – warp and weft breakages for low wastage

  • Composite Circular weaving - ventilated fabric with locking thread.

  • Wide width circular wearing – upto 5.8 mtrs lay flat

  • Ultrasonic cutting & welding – Geotextile salvaging

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Research & Development

Composite Weaving Circular Ventilated Fabric.

.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Manufacturing – Expert bag making

  • Bag making Still highly non - automated and labor driven Process.

  • Abundant availability of skilled manpower

  • More than 400 Engineering colleges with 12,000 Engineering Graduates passing out per year

  • 500 Industrial Training Institutes (ITI) with 15,000 trained technicians per year across the country

  • Age old textile background gives an edge in the tailoring process of the FIBC

  • “Clean Room” Facilities – for pharmaceutical and food grade application

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Quality Assurance & Testing

  • MFI Testing for Input of Raw Materials

  • Spectrophotometers for exact color matching

  • Online tenacity and elongation testing

  • Computerized simulated weathering testing

  • Destructive testing for performance parameters of FIBC testing rig

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Human Resources

Advantage to Stay

  • Increase In the Working age population will keep the advantage alive for long period

  • Largest English speaking workforce for ease of communication

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Logistics

  • 15 No of Major Container handling Sea Ports In India.

  • 53 Shipping Lines operating to and from India.

  • 83 Vessels Visiting on weekly Basis. For EU , America & Gulf.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Information Technology

  • Use ERP Software for the operations production planning, logistics for efficient manufacturing & marketing support system.

  • Use of Design Software's for designing and costing resulting in the improved accuracy and faster turnaround time for queries.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Summarized cost of production

% Wise Cost Breakup of General FIBC

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Global competitiveness

Global Competitiveness of India

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Development of new FIBC Application

Protective Irrigation System using FIBC as “FLEXI TANK”

FIBC Based Tank for the Auxiliary storage of water

Application in,

  • Agricultural Sector

  • Disaster Hit Areas

  • Construction Sites

    All the areas of Low cost liquid storage applications

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Think Ahead

“WORLD FIBCA”

Objectives:

  • Benchmarking and Uniform design norms for “Global Standards for FIBC”.

  • Research & Development Laboratory for New application and operational improvement in “FIBC World”.

  • Guide lines for “ Good ManufacturingPractices” to optimize the user satisfaction.

  • Understanding of Across the Border Legal Issues.

  • Buyer advisory Service.

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Think Ahead

GREEN FIBC.

An example:

  • Size : 100cm. x 100cm. x 100cm.

  • SWL : 1000 KG , SF : 5:1

  • 1.5 gm Polymer Used = 1 kg. Material Carried.

    or

  • 1.5 gm Polymer Used = 1 Liter Volume.

  • Weight of the FIBC :

    Upto 1500 gm. : GREEN

    Upto 1750 gm. : YELLOW

    Above 1750 gm. : RED

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Energy Conservations

Polymer Usage Optimization in FIBC

5th World FIBC International Congress 2008 Amsterdam


India Advantage – Growth With Harmony

Thank You

&

Visit Incredible India!!!

www.fibcindia.com

5th World FIBC International Congress 2008 Amsterdam


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