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Electricity Bill in your plant with PowerPoint PPT Presentation

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Minimize. Electricity Bill in your plant with. See-UtiSave. by 10 to 30 %. Click to view next slide . Press Esc to exit. Does following aspects Bother you or of Concern to YOU ?.  Increasing Energy Cost.  Pressure on Profit Margins due to High Competition & High Production Cost.

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Electricity Bill

in your plant with


by 10 to 30 %

Click to view next slide..

Press Esc to exit

Does following aspects Bother you or of Concern to YOU ?

Increasing Energy Cost

 Pressure on Profit Margins due to High Competition & High Production Cost

 Unaware of the losses & potential for energy cost reduction in your plant

 Finding & Implementation of Cost Reduction measures as a regular activity

Training & knowledge level of Plant Personnel on Electrical Energy Efficiency

Taking Initiative & Building Team Effort for Energy Cost Reduction

Managing Equipment specifications and their History Cards

 Relying on external energy audits only

 Wants to verify saving potential by energy efficient equipments/controls

 Looking for a tool to quantify saving potential & implementation of

energy conservation idea

 Equipment selection criteria so as to ensure high efficiency on operation

for utilities like pump

 Want to establish proper Energy Monitoring approach to know & control

Energy Consumption at various Feeders/DBs

Use See-UtiSave for RESULTS

Also, for EFFECTIVE Energy Cost Minimization it is required to

ANSWER 100s of questions, such as:

  • Whether pressure drop has been quantified the in compressed air network ?

  • Whether no-load current & no-load power have been measured for the motors after rewinding ?

  • What are the electrical system losses in my plant ?

  • Do we monitor SEGR of our D.G. Sets ?

  • Are our Pumps operating at optimum parameters ?

  • Whether our Lighting is energy efficient ?

  • Do we keep quantifying the losses due to compressed air leakages ?

  • Whether our transformers are optimally loaded ?

  • Do we know the loading of the motors and their operating cost per annum ?

  • Do we measure PF at major load ends & place capacitors accordingly ?

  • Do we know Pattern of our Maximum Demand, PF in a year ?

  • Are we paying penalties on Maximum Demand or consuming MD less than 75%of Contract Demand ?

  • Do we track energy consumption at various equipments in the plant Effectively ?

See-UtiSave Offers

Output you Get

Additional Benefits





Fans & Blowers

Refrigeration & AC

Cooling towers


DG. set


PF improvement &

Energy Monitoring

Complete Equipment Specifications at one place,

feeder, DB, DG & Capacitors details

Performance evaluation Of the equipments, Operational Efficiency, SEC, Comparison with Benchmark Quantified Losses

Monitor Specific Energy Consumption

At SEB. Meter, feeders, DBs & DGs as compared to Benchmark

Applicable energy conservation Options. Potential for Energy Conservation. Savings in kWh & Rs

Techno-Economic Feasibility, Pay-back Period, Life Cycle Costing, Merits & De-Merits of Various EC Options

Technical help

On Each equipment

Elaborate subject knowledge of EE &

Proven Pathway for Energy Conservation for all the modules

Energy efficient

Equipment Vendors list

Monitoring Energy Performance & Savings after Implementing ECM

And a lot more

Summarization of ECM for Management Reporting

Implemented Case-Studies

Functional Help: Simplified Test Methods, Transparent Formulae & Calculations, Input forms to ensure correct & complete data collection, Instruments Required

Approach in See-UtiSave

SEE-Tech Solutions Pvt. Ltd.

As BEE explain: You as Energy Manager

Focal point of all the activities pertaining to energy management in the organization

Establish an energy

conservation cell

Provide information to BEE & Designated

Agency of the respective states as

demanded in the Act

Prepare Annual Activity Plan

Establish/participate in

information exchange with other

energy managers of the same \

sector through association.

Develop & manage training

program for energy efficiency

at operating levels

Develop integrated system of energy efficiency and environmental improvement

Co-ordinate implementation of

energy audit/efficiency

improvement projects through

external agencies

Initiate activities to improve monitoring &

process control to reduce energy costs

That means…...

  • Sustained energy conservation efforts

  • Plant energy usage needs to be evaluated on regular & continual basis

  • Ensure energy efficient working of the factory at equipment, utility, process

    & plant level

  • Continual improvement in establishment’s energy performance levels

  • A strategic approach to accomplish this would involve:

  • Creation and maintenance of a detailed database from equipment design

    specification to the operating parameters;

  • ìCreate Benchmarks & Monitor Energy Consumption with reference to it;

  • ìFacilitateIdentification of Energy Conservation Opportunities on a continual basis;

  • ìFacilitate evaluation of Techno-Economic Feasibility of these Opportunities;

  • ìFacilitateImplementation of the Measures; Monitoring, Verification & Reporting the

  • Savings.

Knowledge based software solutions…. Facilitates you….

What See-UtiSave can do for you? – its Features

Plant Data & Energy Monitoring:

  • Lists the ongoing energy consumption: Electricity & all types of fuels, Energy Guzzlers, Incorporate applicable electricity tariff – initializing energy management

  • Plant particulars: Section name & process – knowing where energy is being consumed & why

  • DG sets: monitors fuel consumption versus KWhr generated – Ensures DG set performance

  • Shift wise/Daily recording of KWhr, KVARh; Computes shift wise Power Factor – Timely execution of corrective action so as to ensure highest PF (0.99 to 1)

  • Electrical network (consisting various feeders & DBs) and provides monitoring of energy consumption versus production/output at SEB/Feeder/DB level – Results in to plant / process or equipment wise energy monitoring, norms fixation & targeting

  • Monthly Electricity Consumption Data (Maximum Demand, Billing Demand, Power Factor, KWhr Consumption, Demand Charges, KWhr Charges, Monthly Bill) – Bill analysis

  • Report generation for daily & monthly PF, KWhr & KVARh – Energy Monitoring

  • Frequency Distribution & Regression Analysis for energy consumption & production/output at SEB/Feeder/DB level – Energy Monitoring, Norms Fixation & Targeting

  • Graphical representation of KWhr, MD, PF, KWhr Charges, MD Charges & Total Bill for a given year or period – Bill analysis

  • Case studies on how to go about Energy Monitoring, Norms Fixation & Targeting

“Knowing how much we are consuming where” is first step towards energy conservation”

What See-UtiSave can do for you? – its Features

Power Factor Improvement & Demand Management:

  • Calculations for Capacitor (KVAR) requirement for desired PF improvement, Reduction in demand charges, % Reduction in I2R losses

  • Payback period calculation for installing capacitors & Recommendations for improving PF

  • Guidelines on Capacitor Selection & Maintenance

  • Guidelines for allocating KVAR on each steps of APFC – when there is APFC billing PF should be maintained at 1.

  • Where should I put my capacitors? How line losses & cable sizing get affected?

  • Demand Management – how to go about it?

  • Application of demand controllers

  • Is my Contract Demand all right?

  • Utilizing tariff pattern in best possible manner

  • Lots of Case Studies

  • Capacitor - Conditioning Monitoring

More we save, more we come to know that still more we can save

What See-UtiSave can do for you? – its Features

Induction Motors:

  • Incorporate Installed Motor Specifications, Choose Motors with design data for Motor Load Analysis – Gear-up for Motor Load Analysis.

  • Log measured V, A, PF & KW; thus compute Motor Loading (%), Losses (KW), Efficiency, Annual KWhr consumption & Operating Cost – Motors are power hungry, now we know size of their stomach and look for their diet-plan.

  • Evaluate for Energy Conservation Options (Delta to Star Conversion, Automatic Star/Delta Controller, Replacement by smaller rating Standard/Energy Efficient Motor : Life Cycle Costing, Installing Flat-belt drive, Energy Saver/Soft-Starter etc.) & the Saving Potential with Payback Period – Which energy conservation measure will work how, which one is best for which motor?

  • KVAR requirement for Power Factor Improvement at Load End – Its better.

  • Date &/or Section wise display of Motor Load Analysis – Monitor Motor Performance

  • Maintenance record keeping, Monitoring of No-load Current (A) & No-load Power (KW), Graphical display of Variation in Motor Current (A) & Power Drawn (KW) with Time – Rewind or Replace on this burnout?

  • Motor Search – know your motors by your identification criteria.

  • Case Studies, Glossary, Technical help, Motor Selection – Knowledgebase for energy efficiency.

We are shy of capital cost & keep loosing huge on operating cost, will we base our decisions on total cost?

What See-UtiSave can do for you? – its Features

Compressors & Compressed Air Systems :

  • Incorporate Compressor & pressure vessel specifications – Prerequisite.

  • Periodically carryout Performance Evaluation by Free Air Delivery (FAD) Test & Leakage Test – Routine testing is essential to ensure their performance.

  • Test Output in terms of FAD in m3/Min, Volumetric Efficiency, Power Consumption in KW / 100 SCFM, Leakage in m3/Min, Leakage loss in Rs/Annum – Compare with others & their own original performance and take remedial actions.

  • Review pressure settings/requirement – Minimize them, should there be two lines HP & LP? Can compressed air applications be substituted by direct electrical operation? Systems should be Centralized or De-centralized?

  • Calculating Pressure drop in pipelines – Ascertain pipe size for minimum losses.

  • Knowledgebase for energy efficiency

  • Compressor Selection – Its crucial.

  • Case Studies, experience sharing – May work for you too.

  • Glossary, Test Procedures, Input formats, Output reporting – Its convenient.

Monitor utility operating conditions, performance & their operational cost

or land up with inefficiencies which are otherwise avoidable.

What See-UtiSave can do for you? – its Features

Pumps & the Network:

  • Incorporate Pump Specifications – here is the key to power consumption I.e. correct selection of head & discharge.

  • Carry out performance evaluation: Output – Total head, Pumping Capacity & Pump Efficiency – Know how are you operating as compared to your requirement & pump specifications, how far is present operation from the best efficiency point.

  • Calculate Motor Power (HP/KW) required for a given pumping requirement – lets cross check with actual power consumption.

  • Ascertain Pump Flow Rates: While designing flow rate for a cooling system, use maximum cooling possible from the cooling tower: this will minimize the flow rate & hence pumping power – choice is ours “higher flow rate” or “manageable rise in temperature for the cooling tower" .

  • Find out energy conservation potential by Impeller trimming, Impeller Replacement Providing variable speed drive, Application of energy efficient pumps and other measures – realize this huge energy saving potential.

  • Case Studies, Technical help – Learn more, apply more & save more

Its not primarily the “designed efficiency” but the correct selection of equipment

specification for a given requirement decides its efficient or inefficient operation.

What See-UtiSave can do for you? – its Features

Refrigeration & Air Conditioning:

  • Incorporate Design Parameters

  • Requirement rationalization

  • Performance evaluation of Refrigeration system or Chiller by calculation of output in terms of Net Refrigeration Effect, Compression Ratio, COP, Evaporator Duty, Evaporator effectiveness, HP per TR, Condenser Effectiveness, Actual Flow in Chiller – to know the deviation from the design and take corrective actions accordingly

  • Estimation of refrigeration or Air Conditioning Compressor capacity

  • Energy Conservation Measures

  • Evaluate the Pumping systems for saving potential

  • Technical help, Tips & case studies

Utilities offers immense opportunities for energy saving

– Search for them in your installation

Do I Monitor Monthly Electricity Bill & Identify Bill Minimization


Graphical Analysis of Vital Parameters

What is my DG Electricity Cost ? How much costlier is it as compared to SEB Cost ?

Performance Evaluation of DG Set: Effect of % Loading on SEGR, Comparison with Benchmark

Complete Techno-Economic feasibility for Power Factor Improvement

Is my Motor Optimally Sized ? What is its Operational Efficiency & Annual Operating Cost?

How can I Conserve Energy? Are there cheaper options possible?

Quantified Voltage Imbalance for timely actions

Proven Energy Conservation Measures for Motors

Built-in Database for IEEMA Standards for Standard & Energy Efficient Motors

Saving Potential & Payback Period

What is extent of Leakage in Compressed Air Lines ?

Performance Evaluation of Compressed Air System: Know FAD, Vol. Eff, KW/100 SCFM, Comparison with Benchmark for your Installation

Performance Evaluation of Pump: Know Operating Efficiency,Total Head & Pathway for EC

Functional Help: Described Test Methods, Approach for Calculation with formulae, databases & standards

Systematic Approach & Elaborate Features to Ensure Results for your Efforts

What are the Data Required for Analysis?

Input Format

Print Input format to ensure proper data collection

Savings in Oversized Pump by Impeller Trimming & Replacement

Fan Drive Loss Calculations

When should I go for VSD ?

Savings by Installing VSD

Performance Evaluation of RAC: Know Operating kW/TR

Data base for Refrigerant Properties

Whether my Refrigeration System Components Performance is OK?

How my CT Performing ?

How can I Save Energy on CT ?

Transformer Load Management

Apply Simple Tips on Energy Conservation at your work

Unit Conversion

Who will supply equipments/retrofits/

controls/meters/ for improving energy

efficiency ?

Keep the maintenance

record of each electrical

equipment in History Card

Keep the record of

energy saving measures

taken in the plant

Over 150 Satisfied Clients

Some of them are:

1.ACC Nihon Castings Ltd., Butibori, Nagpur, MS

2.Apollo Tyres Ltd., Cochin, Kerala

4.Bakemans Industries Ltd., Nagpur, MS 5.Ban-bro Steel Castings Pvt. Ltd., Ahmednagar, MS

6.Central Cables Ltd., Nagpur, MS (two plants)

7.Cummins Diesel Sales & Service Ltd., Pune

8.Dep Dop Neeraj Chemicals Ltd, Nagpur, MS

9.Electrosteel Castings Ltd., Ghaziabad, UP

10.Hari Vishnu Packaging Ltd, Nagpur, MS

11.KFA Corporation Ltd., Kanhan, MS

12.Lucas TVS Ltd., Mannur, TN

13.Madhyawart Exxoil Ltd., Betul, MP

14.Minex Metallurgical Co. Ltd., Nagpur, MS

15.Mutha Founders Ltd, Satara, MS (for MITCON, Pune)

16.Mutha Spherocast Ltd., Satara (for MITCON, Pune)

17.Nagpur Fabriforge Pvt. Ltd., Nagpur, MS

18.Nagpur Foundries Ltd., Nagpur, MS

19.Oil & Natural Gas Corporation Ltd., Mumbai, MS

20.Pudumjee Agro Industries Ltd., Narsinghpur, MP

21.Rajaram Steel Industries, Nagpur, MS

22.Ramsons Castings Pvt. Ltd., Nagpur, MS

23.Seagram Distilleries Limited, Nasik, MS

24.Singhal Swaroop Ispat Ltd., Bombay, MS

25.SKG Solvex Ltd., Guna, M.P.

26.Ujjawal Ispat Pvt. Ltd., Nagpur, MS

27.Viraj Alloys Ltd., Tarapur, Thane, MS

28.Viraj Forgings Ltd., Tarapur, Thane, MS

29.Viraj ImpoExpo Ltd., Tarapur, Thane, MS

30.Virat Alloys Ltd., Tarapur, Thane, MS (for MITCON, Pune)

31.WCL Coal Washery at Nandan, M.P. (for NEERI, Nagpur)

32.Maharashtra Antibiotics & Pharm. Ltd., Nagpur, MS

33.Mahindra & Mahindra Ltd., Nagpur, MS

34.Philips India Ltd., Bombay, MS

36.Pix Transmissions Ltd, Nagpur, MS

37.Super Auto Forge Pvt. Ltd., Chennai, TN

38.Serum Institute of India Ltd., Pune (through Yajna Fuel Services)

39.Wockhardt Industries Ltd., Ankaleshwar, GS (for Yagna Fuel Services)

40.VIP Industries Ltd., Nagpur M.S.

41.Elecon Engg. Co. Ltd., V.V. Nagar (GS);

42.Raymond Ltd., Textile Divn., Chhindwara (MP),

43.Herdillia Chemicals Ltd, Mumbai (MS);

44.School of Energy & Environment, DAVV, Indore (MP),

45.Seagram Ltd., Nasik (MS)

46.H&R Johnson (I) Ltd., Dewas (MP)

47.NCCBM, New Delhi

48.Trivedi & Associates, Baroda, GS

49.TVS-Lucas Ltd. (FIE Division) Chennai, TN

50.Council of scientific & industrial research (CSIR) Chennai, TN

51.Lanka Transformers Ltd., Colombo, Sri Lanka

52.Cummins Diesel Sales & Service Ltd., Pune MS

53.Seth Techno Consultants Pvt. Ltd., Ahmedabad , GS

54.Hi-Wave Electrical and Energy Management, Ahmedabad , GS

55.Energy saving Co, LLC, Oman

56.Indorama Synthetics (India) Ltd., Nagpur, MS

57.Ispat Industries Ltd, Kalmeshwar

58.Asian Paints (I) Ltd, Ankleshwar, Gujarat

59.Ballarpur Industries Ltd., Ballarshah, MS

60.Nagpur Municipal Corporation (Kanhan Water Works), MS

61.Nippon Denro Ispat Ltd., Nagpur, MS

62.Noble Explochem Ltd., Selu, Nagpur, MS

63.DCL Polyesters Ltd., Mouda, Nagpur, MS

Thank you

For further information contact :

SEE-Tech Solutions Pvt. Ltd.,

LetsConserve, 11/5, MIDC Infotech Park

Near VRCE Telephone Exchange,

South Ambazari Road, Nagpur - 440 022. M.S.

Ph : +91-712 - 2222177

Fax : +91-712 - 2225293

E-mail : [email protected]

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